Product Introduction
The Ultrasonic Four-Lane Fully Automatic Packaging Machine represents a significant advancement in the packaging of high-moisture powders and granules, such as oral smoke particles. Engineered for superior performance and durability, this machine integrates a sophisticated dual-vibrator ultrasonic system that fundamentally enhances operational longevity and reliability. By moving beyond traditional single-vibrator designs, it drastically reduces maintenance frequency and associated downtime. The incorporation of slow wire feeding mechanisms and precision alloy blades guarantees clean, string-free cutting, while the innovative horizontal spring-based seal provides exceptional cushioning to protect critical components. With the flexibility of optional heat sealing, the machine adapts seamlessly to diverse production environments and material requirements, offering a robust and versatile packaging solution for demanding industrial applications.
Product Features
Extended Ultrasonic Component Lifespan
The core innovation of this packaging machine lies in its dual-vibrator ultrasonic structure. This advanced design delivers a component lifespan that exceeds three times that of conventional single-vibrator systems, ensuring uninterrupted, continuous production cycles. Users consistently report operational periods of six months or more without the need for vibrator replacement, which translates directly into significant reductions in maintenance costs, spare part inventory, and production stoppages, thereby maximizing overall equipment effectiveness (OEE).
Precision Cutting and Smooth Sealing
Achieving flawless package integrity is paramount. The machine’s combination of controlled slow wire feeding and high-quality alloy blades ensures precise, gap-free cutting that eliminates fraying or stringing, resulting in clean, professional-looking packages. Furthermore, the horizontal sealing mechanism, supported by a spring system, absorbs mechanical stress and vibration. This not only extends the service life of both the sealing blades and the ultrasonic vibrators but also consistently delivers reliable, leak-proof seals that protect product quality and shelf life.
High Versatility and Configurable Sealing
Designed for adaptability, this four-lane machine supports both ultrasonic and heat sealing methods, allowing for simple reconfiguration to suit specific material properties or production line changes. It expertly handles challenging high-moisture powders and granules while maintaining stable and accurate filling. The system offers extensive customization for bag dimensions, film textures, and packaging materials, providing versatile and efficient packaging solutions across a wide spectrum of industries, from niche products to high-volume consumer goods.
Technical Specifications
| Parameter | Specification |
|---|---|
| Packaging Material | High-moisture powders & granules (e.g., oral smoke particles) |
| Packaging Capacity | 0.4–0.6g/bag |
| Measuring Accuracy | ≤ ±10% |
| Packaging Speed | 30–45 bags/min per lane × 4 lanes |
| Bag Size (L x W) | 20–50mm x 13mm |
| Total Film Width | 120mm (30mm per lane) |
| Sealing Form | Back sealing, left and right overlapping |
| Sealing Width | Vertical: 4mm, Horizontal: 5mm |
| Horizontal Sealing Pattern | Plain or mesh pattern (2 heat sealer sets) |
| Cutting Method | Flat or saw tooth cutting (2 cutter sets) |
| Packaging Film | Composite material (e.g., BOPP/PE) |
| Power Supply | AC 220V/50Hz, 3KW |
| Air Consumption | 6 bar, 0.6 m³/min |
Customization & Ordering Details
| Item | Details |
|---|---|
| Brand | Packmate |
| Model | UB-4L |
| Place of Origin | China |
| Minimum Order | 1 Unit |
| Machine Frame | 304 Stainless Steel |
| Delivery Time | 45 Working Days |
| Payment Terms | T/T |
| Supply Capacity | 500 Units/Month |
| Control Interface | 7-Inch Inovance Color Touchscreen |
| Sealing Type | Ultrasonic / Heat Sealing (Optional) |
| Metering Device 1 | LG-4 Horizontal Screw (0.4–0.6g/bag) |
| Metering Device 2 | TB-4 Wet Particle Turntable (0.4–0.6g/bag) |
| Air Consumption (Max) | 6 bar, 0.8 m³/min |
| Metering Power | AC 220V/50Hz, 0.4Kw per device |
Application Fields
This four-lane ultrasonic packaging machine is expertly engineered for industries that demand high-speed, precise, and hygienic packaging of moisture-sensitive powdered and granular products. Its robust design and advanced sealing technology make it an ideal choice for:
- Oral Smoke and Snus Particle Packaging
- Pharmaceutical Granules and Powdered Formulations
- Moist Nutraceutical Powders and Herbal Extracts
- Food Powders, Seasonings, and Instant Beverage Granules
The synergy of its durable dual-vibrator ultrasonic system, configurable sealing options, and high-throughput four-lane operation ensures reliable, efficient, and consistent packaging performance. This makes it a valuable asset for both specialized small-batch production and large-scale, continuous manufacturing operations, guaranteeing product integrity and operational efficiency.
