Pack Mate DS500G/P/L Fully Automatic Granular Bag Packaging Machine
The Pack Mate DS500G/P/L stands as a pinnacle of engineering in high-speed, multi-lane automatic packaging. Designed for robust, continuous production, this fully automatic granular bag packaging machine excels in forming stable back-seal sachets with exceptional filling precision. At its core, it integrates premium Schneider or OMRON electrical components for reliable control and a high-accuracy JULONG photoelectric eye for flawless film tracking. All material-contact surfaces are constructed from food-grade 304 stainless steel, ensuring hygiene and compliance with stringent production standards. Engineered to handle durable composite films like BOPP/PE, this 10-lane back-seal machine delivers consistent, high-output packaging for granules and powders, with configurations available for liquid applications. Featuring an encoder-controlled sealing system and a motor-crank heat-seal bag pulling mechanism, the DS500G/P/L provides manufacturers with a scalable, repeatable, and highly efficient solution for automated bag filling and sealing operations.
Product Features
The DS500G/P/L is engineered to deliver a superior blend of speed, precision, and unwavering reliability, making it an ideal workhorse for demanding production environments. Its multi-lane design significantly amplifies throughput without compromising on bag quality or seal integrity, ensuring consistent output and minimal operational downtime.
High-Throughput Multi-Lane Architecture: The 10-lane system is optimized for small sachet formats, dramatically increasing productivity and output rates to meet high-volume demands.
Robust and Consistent Sealing: Achieves reliable seal integrity with a back-seal width of 4–8 mm (no pattern) and a horizontal sealing width of 8–10 mm featuring a diagonal mesh pattern for enhanced strength and durability.
Precision Registration and Cutting: The integrated JULONG photoelectric eye ensures accurate tracking of printed film patterns, guaranteeing consistent cut positions and superior package aesthetics.
Advanced Motion Control: Utilizes a motor-crank heat sealing and bag pulling system combined with encoder-controlled sealing actions for precise, repeatable timing and dependable performance cycle after cycle.
Enhanced User Convenience: Supports the creation of point-shaped or double easy-tear notches via an independent, dedicated device, improving end-user product accessibility.
Hygienic and Safe Material Handling: All product-contact parts are fabricated from 304 stainless steel, supporting food-grade applications and facilitating easy cleaning for hygienic production lines.
Broad Material Compatibility: Designed to work seamlessly with high-performance composite packaging films such as BOPP/PE, enabling the creation of moisture-resistant and durable sachets.
Versatile Application Scope: Capably handles particles, powders, and, with appropriate configuration, liquids. An optional leak-proof line is available specifically for secure liquid packaging.
Technical Specifications
| Parameter | Detail |
|---|---|
| Machine Type | Fully Automatic Multi-Lane Back-Seal Bag Packaging Machine (10-Lane) |
| Model | DS500G/P/L |
| Brand | Pack Mate |
| Origin | Made in China |
| Machine Weight | 700 kg |
| Packaging Film | Composite Material (e.g., BOPP/PE) |
| Bag Size Range | Width: 20–67 mm; Length: ≤150 mm or ≤180 mm (Selectable) |
| Packaging Materials | Granules, Powders, Liquids (Configuration Dependent) |
| Packaging Speed | 30–60 Cuts/Minute (Product Dependent) |
| Max. Packaging Capacity | Up to 450 Bags/Minute (Configuration Dependent) |
| Electrical Components | Schneider or OMRON |
| Working Voltage & Power | 380V/50Hz, Single-Phase; 10–20 kW (Lane Dependent) |
| Photoelectric Eye | JULONG |
| Back Sealing Width | 4–8 mm, No Pattern |
| Horizontal Sealing Width | 8–10 mm, Single-Sided Diagonal Mesh Pattern (1 mm spacing) |
| Horizontal Sealing Method | AirTAC Cylinder Horizontal Sealing |
| Bag Pulling / Sealing Control | Motor-Crank Heat Sealing Bag Pulling; Encoder-Controlled Sealing Action |
| Easy-Tear Notch Type | Point-Shaped or Double Easy-Tear (Independent Device) |
| Leak-Proof Line (Liquid) | 1 mm Horizontal Sealing Leak-Proof Line (Liquid Packaging Only) |
| Material-Contact Construction | Stainless Steel 304 |
| Sealing Style | Twisted Edge Adhesive Sealing |
| Forming Machine | Maximum 600 mm (Standard includes 1 set of bag-making specs, no flash) |
Application Fields
The Pack Mate DS500G/P/L is a versatile automated packaging solution engineered for industries that demand precise dosing, consistent seal quality, and high-speed production output. Its adaptable design supports a wide spectrum of products, from dry particulates to configured liquid applications, ensuring reliable performance across diverse sectors.
Food Processing Industry: Ideal for packaging snacks, nuts, grains, seeds, sugar, seasoning granules, and various other small-particulate food items requiring hygienic and efficient sachet packing.
Powder & Dry Mix Packaging: Excellently suited for flour, powdered ingredients, and dry mixes where maintaining consistent sachet form and preventing product leakage are paramount.
Pharmaceutical & Healthcare Sector: Applicable for granulated pharmaceuticals and healthcare products that require a consistent package format, precise dosing, and clean, compliant material-contact surfaces.
Chemical Industry: Capable of packaging non-corrosive granules and powders in protective composite films, ensuring product integrity and extended shelf stability.
Consumer Goods Manufacturing: Perfect for high-volume production of small-dose sachets for household cleaners, personal care products, and other consumer items where fast output and reliable seal integrity are critical to brand reputation.
