Pack Mate DS320G/P/L Automatic Pouch Filling and Sealing Machine
The Pack Mate DS320G/P/L is a robust, high-performance automatic pouch filling and sealing machine engineered for continuous, reliable packaging operations. It excels in the integrated processes of bag forming, precise filling, heat sealing, and clean cutting, delivering a seamless workflow ideal for commercial and industrial production lines. Designed to handle composite packaging films like BOPP/PE, the machine ensures stable back-side sealing with clean, consistent straight-line seal patterns. Its core mechanism features motor-crank heat-sealing bag pulling synchronized with encoder-controlled sealing actions, guaranteeing accurate timing and smooth, uninterrupted output. A versatile flip-collar forming unit accommodates pouch sizes up to 320 mm, offering flexibility for various product dimensions. Constructed with hygiene in mind, all product-contact parts utilize stainless steel 304, making it suitable for food and daily-chemical applications. With an impressive operational speed of 30 to 50 bags per minute, the DS320G/P/L stands as a powerful automation solution that enhances productivity, ensures consistent package quality, and significantly reduces manual intervention.
Product Features
Consistent and Durable Sealing Quality: The machine employs straight-pattern horizontal and vertical sealing with a precise 2 mm spacing and a 10 mm sealing width. This design delivers an optimal balance between strong seal integrity and a neat, professional package appearance. The reliable back-side sealing mechanism ensures stable performance across a wide range of common composite films.
Precision Motion Control for Operational Stability: Integrating motor crank type heat-sealing bag pulling with advanced encoder control, the system perfectly coordinates the pulling and sealing sequences. This synchronization minimizes film slippage, ensures repeatable sealing timing, and enhances overall line stability, even at higher throughput speeds, leading to greater accuracy and reduced waste.
Flexible Bag Forming and User-Centric Opening: Equipped with a flip-collar forming system, the machine supports flexible pouch shaping for a broad spectrum of bag sizes and layouts. It offers configurable easy-tear mouth options, including a point-shaped tear notch or a double easy-tear mouth, facilitated by an independent device. This feature adds significant consumer convenience by ensuring easy and tidy package opening.
Industrial-Grade Electrical Reliability: Built for demanding environments, the machine incorporates high-quality electrical components from renowned brands such as Schneider or OMRON. This configuration enhances overall system reliability, operational safety, and ease of maintenance, ensuring long-term durability and minimizing downtime.
Efficient Pneumatic System and Robust Construction: Engineered for efficiency, the pneumatic system operates with a gas source pressure of 5–6 kg and a consumption of approximately 2 m³/min. The machine’s solid build, with a total weight of around 600 kg, provides exceptional operational stability, dampens vibration during continuous runs, and contributes to a longer service life.
Broad Filling Adaptability with Reliable Accuracy: The machine demonstrates versatile filling capabilities, with measurement accuracy ranging from ±1% to ±10%, depending on the characteristics of the packaging material and the product quantity. This adaptability makes it suitable for a wide array of products where dependable repeatability and consistent dosing are critical.
Technical Specifications
| Item | Specification |
|---|---|
| Model | DS320G/P/L |
| Machine Type | Automatic pouch filling & sealing machine |
| Packaging Speed | 30–50 bags/min |
| Packaging Capacity | 50–500 ml |
| Bag Making Range (Width x Length) | 50 ≤ W ≤ 150 mm; 30 ≤ L ≤ 240 mm |
| Forming System | Flip-collar forming machine (1 set), forming size ≤ 320 mm |
| Sealing Method | Back-side sealing |
| Horizontal Sealing Pattern | Straight pattern (2 mm spacing), sealing width 10 mm |
| Vertical Sealing Pattern | Straight pattern (2 mm spacing), sealing width 10 mm |
| Bag Pulling Method | Motor crank type heat-sealing bag pulling (encoder-controlled sealing action) |
| Cutting Method | Pattern cutting (3 mm spacing) |
| Easy-Tear Mouth Option | Point-shaped easy tear or double easy tear (independent easy-tear device) |
| Compatible Packaging Film | Composite packaging material (e.g., BOPP/PE) |
| Contact Material | Stainless steel 304 for product-contact parts |
| Measurement Accuracy | ±1% to ±10% (depending on packaging material and quantity) |
| Working Voltage & Power | 380V / 50Hz, three-phase, 8–18 kW (depending on the number of columns) |
| Gas Source Pressure | 5–6 kg |
| Gas Consumption | 2 m³/min |
| Electrical Components | Schneider or OMRON |
| Machine Weight | Approx. 600 kg |
Application Fields
The Pack Mate DS320G/P/L automatic pouch packing machine is ideally suited for production lines demanding fast, repeatable, and efficient packaging. Its primary application fields encompass the food and beverage industry, where it expertly handles powders, granules, and small-volume liquids within the 50–500 ml range. It is equally effective for packaging daily chemical products such as detergents, shampoos, and conditioners. Furthermore, the machine serves general industrial sectors for packaging various consumables in composite film pouches. The combination of hygienic stainless steel 304 construction, precision encoder-controlled operation, and stable sealing performance makes it an invaluable asset for factories aiming to boost packaging efficiency, ensure consistent end-product quality, reduce labor costs, and maintain reliability over extended production cycles.
