Small Parts Counting and Packaging Line Systems for Granules & Powders

Small Parts Counting and Packaging Line Systems for Granules & Powders

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Small Parts Counting and Packaging Line Systems, engineered for the high-precision, high-speed handling of granules and powders. As a leader in intelligent turnkey packaging solutions with over 30 years of industry experience, Packmate designs these systems to deliver unparalleled accuracy, efficiency, and reliability for manufacturers in demanding sectors. These automated lines integrate advanced counting, weighing, and packaging technologies into a seamless workflow, eliminating manual errors and significantly boosting production output. Ideal for packaging small, uniform items or pre-measured doses, our systems ensure every package meets exact weight and count specifications, supporting your commitment to quality and regulatory compliance.

Product Features

Our Small Parts Counting and Packaging Line Systems are built with innovation and user-centric design at their core. They represent the culmination of our extensive expertise in automation, offering a robust solution for modern production challenges.

• High-Speed Precision Counting & Weighing: Utilizes advanced vibratory feeders, high-resolution optical sensors, or precision load cells to achieve counting speeds of thousands of units per minute with accuracy rates exceeding 99.5%, ensuring consistent fill weights and counts.
• Fully Integrated Turnkey Solution: From bulk material feeding and precise portioning to bag forming, filling, sealing, and final cartoning, the system operates as a single, synchronized unit, minimizing downtime and streamlining operations.
• Flexible Packaging Format Compatibility: Easily configurable to produce a wide range of packaging formats, including small stick packs, sachets, pouches, and blister cards, allowing for quick changeovers between different products and batch sizes.
• Intelligent Control & Data Management: Features a centralized PLC-based HMI (Human-Machine Interface) for intuitive operation, real-time monitoring of production KPIs, and seamless data logging for traceability and production analysis.
• Hygienic & Contamination-Free Design: Constructed with food-grade and pharmaceutical-grade stainless steel contact surfaces. Enclosed systems and CIP (Clean-in-Place) options are available to maintain the highest hygiene standards for sensitive products.
• Robust & Low-Maintenance Construction: Engineered with premium components and a durable frame, ensuring long-term reliability, reduced wear, and minimal maintenance requirements even in continuous, high-volume production environments.

Technical Specifications

Application Fields

The versatility and precision of Packmate’s Small Parts Counting and Packaging Line Systems make them indispensable across a spectrum of industries where accurate dosing and hygienic packaging are critical.

• Pharmaceutical & Nutraceutical: Perfect for packaging single-dose powders (e.g., effervescent powders, antibiotic sachets), granular supplements, and micro-encapsulated ingredients into stick packs or sachets, ensuring precise dosage and patient safety.
• Food & Beverage: Ideal for instant drink mixes (coffee, tea, milk powder), soup bases, seasoning granules, sugar, and dessert toppings. Enables attractive, portable single-serve packaging that enhances convenience and shelf appeal.
• Chemical & Agrochemical: Used for accurately portioning and packaging water-treatment chemicals, dye powders, detergent concentrates, and seed coatings into sealed, moisture-proof sachets for safe handling and precise application.
• Consumer Goods & Electronics: Suitable for packaging small hardware items (screws, nuts), craft materials (glitter, beads), and electronic components (resistors, LEDs) into counted, labeled pouches for retail or industrial distribution.