High-Speed Granule & Powder Sachet Packaging Lines for Baking Ingredients

High-Speed Granule & Powder Sachet Packaging Lines for Baking Ingredients

Packmate (GuangDong) Co., Ltd., a leader in intelligent turnkey packaging solutions, presents its state-of-the-art High-Speed Granule & Powder Sachet Packaging Lines. Engineered specifically for the demanding requirements of the baking ingredients sector, this complete line integrates precision, speed, and hygiene to deliver flawless, portion-controlled packaging for products like baking powder, yeast, sugar crystals, cake mixes, and powdered flavors. Built on over 30 years of engineering excellence, our solution transforms raw materials into market-ready sachets with minimal operator intervention, ensuring consistent quality and maximizing production output for businesses of all scales.

Key Product Features

Our packaging line is designed to set new benchmarks in efficiency and reliability for the food industry.

• Ultra-High Speed & Output: Capable of producing up to 1,200 sachets per minute, the line features synchronized multi-lane feeding and precision servo-driven mechanisms to meet large-volume production demands without compromising accuracy.
• Exceptional Precision Dosing: Equipped with advanced auger filler systems and loss-in-weight technology for granules and powders, guaranteeing filling accuracy within ±1% for critical baking ingredients, reducing product giveaway and ensuring recipe consistency.
• Superior Film Handling & Sealing Integrity: Utilizes a robust pre-made pouch feeding system or a sophisticated roll-film forming system. Multi-stage, temperature-controlled sealing jaws create strong, hermetic seals that protect product freshness, prevent leakage, and extend shelf life.
• Integrated Quality Control: The line incorporates real-time monitoring systems including checkweighers and metal detectors. Any under/over-filled or contaminated sachets are automatically rejected, ensuring only perfect products proceed to the final packaging stage.
• Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel (SS304) on all product contact surfaces. Features a smooth, crevice-free design and CIP (Clean-in-Place) capabilities where applicable, facilitating quick changeovers and compliance with stringent food safety standards (HACCP, GMP).
• Smart Industry 4.0 Connectivity: Comes with a centralized PLC control panel featuring a large touchscreen HMI. Offers remote diagnostics, production data tracking (OEE, output, downtime), and seamless integration with factory MES/ERP systems for intelligent production management.

Technical Specifications

Application Fields

This versatile high-speed sachet packaging line is the ideal solution for a wide range of applications within and beyond the food industry, particularly where precise, hygienic, and efficient portion packaging is paramount.

• Baking Ingredients & Mixes: Perfect for packaging baking powder, yeast (instant & active dry), sugar (caster, icing), salt, powdered food colors, cake mixes, bread improvers, and dough conditioners.
• Food Service & Catering Supplies: Ideal for single-serve portions of sugar, creamer, instant coffee, tea powder, spices, sauces (powdered), and condiments for hotels, restaurants, and airlines.
• Health & Nutritional Products: Suitable for protein powders, dietary supplements, powdered drink mixes, electrolyte replacements, and medicinal herbs in precise doses.
• Industrial Food Ingredients: Used for packaging flavorings, enzymes, lecithin powder, stabilizers, and other functional ingredients supplied to other food manufacturers.
• Consumer Packaged Goods (CPG): Enables efficient production of retail-ready sachets for instant soups, desserts, gravy mixes, and beverage powders.