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Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automatic Shaving Cream Sachet & Stick Pack Packaging Line System, a comprehensive, turnkey solution engineered for the high-volume, precision packaging of viscous personal care products. Designed with over three decades of packaging machinery expertise, this fully integrated system seamlessly combines cutting-edge automation with robust engineering to deliver unparalleled efficiency, hygiene, and reliability for manufacturers of shaving creams, gels, and similar formulations. It addresses the critical needs of modern production floors: minimizing waste, ensuring consistent fill accuracy, and maximizing output with minimal operator intervention. This line represents the pinnacle of Packmate’s commitment to transforming innovative ideas into tangible, value-driven packaging solutions for a global clientele.
This advanced packaging system is distinguished by a suite of features that optimize the entire packaging process from filling to final cartoning.
High-Speed, Multi-Lane Precision Filling: The system features advanced multi-lane configurations for simultaneous packaging of sachets or stick packs, dramatically increasing production throughput. Equipped with precision servo-driven filling pumps, it guarantees accurate, consistent dosing of viscous shaving cream, eliminating product giveaway and ensuring every unit meets strict weight specifications.
Intelligent Film Handling & Sealing Integrity: Utilizing high-quality laminates or foil-based films, the line incorporates intelligent web guiding and tension control systems for flawless material feed. It employs robust thermal sealing technology that creates strong, hermetic seals on all four sides, effectively preventing leakage, preserving product freshness, and extending shelf-life—a critical factor for cream-based products.
Complete Automation with Integrated Controls: From automatic film roll loading and product filling to batch coding, cutting, and collating, the system operates as a cohesive unit under a centralized PLC-based control panel with a user-friendly HMI (Human-Machine Interface). This allows for easy recipe management, real-time monitoring of production data, and quick changeovers between different pack formats or sizes.
Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel (AISI 304) at all product contact points, the machine meets stringent hygiene standards. Its design emphasizes smooth surfaces, quick-disconnect parts, and CIP (Clean-in-Place) capabilities where applicable, facilitating thorough cleaning and reducing downtime between production runs.
Downstream Integration Flexibility: The line is engineered for seamless integration with various downstream equipment. It can be directly coupled with automatic cartoners, case packers, or robotic palletizing systems, creating a continuous, end-to-end packaging workflow that minimizes manual handling and boosts overall plant efficiency.
The following table outlines the key technical parameters of the Automatic Shaving Cream Sachet & Stick Pack Packaging Line.
| Parameter | Specification |
|---|---|
| Machine Type | Fully Automatic, Multi-Lane Rotary/Piston Filling & Sealing Line |
| Packaging Formats | Sachets (Pillow/Tetra), Stick Packs |
| Max Production Speed | Up to 1200 packs per minute (multi-lane dependent) |
| Filling Range | 1ml to 50ml (customizable for specific needs) |
| Filling Accuracy | ≤ ±1% |
| Film Material | Laminated Films (PET/AL/PE), Co-extruded Films |
| Film Roll Max Width | Up to 420mm |
| Sealing Method | Continuous Band Thermal Sealing |
| Main Construction Material | AISI 304 Stainless Steel & Anodized Aluminum |
| Power Supply | 380V / 50Hz / 3Phase (or as per local standards) |
| Control System | PLC with Color Touchscreen HMI |
| Air Pressure Requirement | 0.6 – 0.8 MPa |
| Machine Footprint (LxWxH) | Approx. 6000 x 2000 x2440 mm (varies with configuration) |
| Certifications | CE, ISO Standards Compliance |
This versatile packaging line is specifically engineered for the personal care and fast-moving consumer goods (FMCG) industries, where hygiene, speed, and portion control are paramount.
Personal Care & Grooming Products: The primary application is for the automated packaging of shaving creams, shaving gels, after-shave balms, and hair styling gels into convenient single-use sachets or travel-friendly stick packs, ideal for hotels, airlines, samples, and retail multi-packs.
Cosmetics & Skincare: Suitable for packaging viscous cosmetic products such as face masks, creams, lotions, and serums in sample or single-dose formats, enabling brands to offer hygienic, precise, and attractive trial sizes.
Pharmaceutical & OTC Topicals: Applicable for certain over-the-counter (OTC) topical formulations, medicated creams, or ointments requiring precise, sealed, and tamper-evident unit dose packaging.
Food & Condiment Industries (Viscous Products): While designed for shaving cream, the system’s technology can be adapted for high-viscosity food products like condiments, sauces, pastes, and dessert toppings in portion-control packaging.
Built by Packmate, a leader with a 22-year legacy in intelligent packaging solutions, this system embodies reliability and innovation. It empowers manufacturers to enhance their production capabilities, ensure product integrity, and respond agilely to dynamic market demands.
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