Automatic Shampoo Sachet Filling Machine for Liquid & Gel Packaging Line

Automatic Shampoo Sachet Filling Machine for Liquid & Gel Packaging Line

Packmate’s Automatic Shampoo Sachet Filling Machine is a state-of-the-art, fully integrated solution engineered for high-speed, precise, and hygienic packaging of liquid and gel products. Designed to seamlessly integrate into complete packaging lines, this machine excels in handling the unique viscosities and foaming characteristics of shampoos, conditioners, shower gels, and similar personal care products. It automates the entire process from film feeding and forming to precise volumetric filling, sealing, and cutting, producing uniform, leak-proof sachets with exceptional efficiency. Built for 24/7 operation in demanding production environments, it embodies Packmate’s commitment to delivering robust, intelligent packaging automation that enhances output, reduces waste, and ensures consistent product quality.

Key Product Features

The machine incorporates a suite of advanced features to guarantee superior performance and operational ease.

• High-Precision Volumetric Filling System: Utilizes servo-driven piston pumps or advanced peristaltic pumps to ensure accurate filling volumes for both free-flowing liquids and viscous gels, minimizing product giveaway and ensuring portion control.
• Advanced Anti-Foaming & Degassing Technology: Integrated systems prevent foam formation during the filling process, crucial for shampoos and soaps, ensuring clean fills, accurate dosing, and perfect seal integrity.
• Multi-Lane & High-Speed Operation: Configurable in single or multi-lane setups to dramatically increase production capacity, capable of producing thousands of sachets per hour to meet large-scale demand.
• All-Stainless Steel Contact Parts & CIP/SIP Capability: Constructed with 316/304 stainless steel for all product contact surfaces, supporting Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols for stringent hygiene standards in pharmaceutical and cosmetic applications.
• Intelligent Touchscreen HMI & PLC Control: User-friendly graphical interface allows for easy recipe management, parameter adjustment, production monitoring, and diagnostics, storing settings for different products.
• Quick Changeover & Tool-Less Adjustments: Modular design enables rapid changeover between different sachet sizes and products, significantly reducing downtime and enhancing line flexibility.
• Robust Servo-Driven Motion System: All critical movements are powered by high-performance servo motors, ensuring synchronized, precise, and energy-efficient operation with minimal mechanical wear.
• Comprehensive Safety & Fault Detection: Equipped with safety guards, emergency stops, and real-time sensors to detect film breaks, misfeeds, or seal defects, automatically pausing operation to prevent waste and damage.

Technical Specifications

Application Areas

This versatile automatic sachet filling machine is ideally suited for a wide range of industries requiring precise, hygienic, and cost-effective unit-dose or sample packaging for liquid and semi-solid products.

• Personal Care & Cosmetics: Perfect for packaging shampoos, conditioners, shower gels, liquid soaps, hand creams, hair gels, facial cleansers, and masks in sample or travel sizes.
• Pharmaceutical & Healthcare: Used for unit-dose packaging of oral liquid medicines, cough syrups, disinfectants, antiseptic gels, medicinal oils, and topical ointments.
• Food & Beverage: Applicable for packaging sauces (ketchup, mayonnaise), condiments, edible oils, honey, yogurt drinks, and liquid food supplements.
• Household & Industrial Chemicals: Efficiently packages liquid detergents, fabric softeners, dishwashing liquids, surface cleaners, lubricants, and adhesives.
• Hotel & Travel Amenities: Ideal for producing the small sachets of toiletries commonly provided by hotels, airlines, and spas.