Automatic Lotion Filling Line for Sachets and Bottles, Turnkey Packaging Solution

Streamline packaging with our automatic lotion filling line for sachets and bottles. Boost efficiency, ensure precision, and reduce waste with this turnkey solution. Perfect for high-volume production, delivering consistent quality and fast ROI.

Product Details

Automatic Lotion Filling Line for Sachets and Bottles, Turnkey Packaging Solution

Packmate (GuangDong) Co., Ltd. presents its premier Automatic Lotion Filling Line, a comprehensive turnkey solution engineered for high-speed, precise, and hygienic packaging of lotions, creams, gels, and similar viscous products into both sachets and bottles. This integrated system is designed to streamline your entire packaging workflow, from product handling and precise filling to final sealing and cartoning, ensuring maximum operational efficiency and product integrity. Built upon over 30 years of expertise in intelligent packaging for the food, pharmaceutical, and health industries, this line embodies our commitment to delivering reliable, innovative, and complete production solutions. It is the ideal choice for manufacturers seeking to automate their packaging process, reduce labor costs, minimize waste, and achieve consistent, high-quality output for domestic and international markets.

Product Features

Our automatic lotion filling line integrates advanced technology and robust engineering to deliver unparalleled performance. The system is designed for versatility, precision, and ease of operation.

  • Dual-Format Flexibility: Seamlessly handles both pre-made sachets/pouches and various bottle shapes and sizes (plastic, glass) on a single, modular line, allowing for quick changeovers and production diversification.
  • High-Precision Filling: Equipped with state-of-the-art piston or pump filling technology to ensure ±0.5% filling accuracy for viscous products, eliminating product giveaway and ensuring consistent fill volumes.
  • Complete Turnkey Integration: We provide a fully synchronized line that includes automatic bottle/sachet unscrambling, filling, capping (for bottles), sealing (for sachets), labeling, coding, and cartoning, all controlled from a central HMI panel.
  • Hygienic & Easy-Clean Design: Constructed with 304 stainless steel on all product-contact surfaces and featuring CIP/SIP capabilities where required, meeting stringent hygiene standards for cosmetics, pharmaceuticals, and food.
  • Intelligent Control System: Features a PLC-based control with touchscreen interface for easy parameter setting, production monitoring, fault diagnosis, and data recording, ensuring smooth operation and minimal downtime.
  • High-Speed Production: Engineered for continuous operation with speeds of up to 200 bottles per minute or 300 sachets per minute (depending on configuration), dramatically boosting your output capacity.

Technical Specifications

The following table outlines the key technical parameters of our standard Automatic Lotion Filling Line. Specifications can be customized to meet specific project requirements.

Parameter Specification
Product Applicability Lotions, Creams, Gels, Ointments, Shampoos, Conditioners
Packaging Formats Pre-made Sachets/Pouches; Plastic/Glass Bottles
Filling Range 1ml – 1000ml (customizable)
Filling Accuracy ±0.5% to ±1% (depends on product viscosity)
Filling Technology Piston Filler / Pump Filler
Maximum Speed Bottles: Up to 200 bpm; Sachets: Up to 300 spm
Power Supply 380V / 50Hz / 3Phase (or as per local standards)
Air Pressure 0.6 – 0.8 MPa
Machine Material (Contact Parts) 304 / 316 Stainless Steel
Control System PLC + Touch Screen HMI
Line Dimensions (LxWxH) Approx. 15000 x 2000 x 1800 mm (Customizable)
Sealing Method (Sachets) Heat Sealing
Capping Method (Bottles) Screw Capping, Snap Capping, Pump Pressing

Application Fields

This versatile and hygienic packaging line is engineered to serve a wide spectrum of industries where precise, clean, and efficient packaging of viscous liquids is critical. Its robust design meets the regulatory and operational demands of these sectors.

  • Cosmetics & Personal Care: Ideal for packaging facial creams, body lotions, hand sanitizers, hair gels, shampoos, conditioners, and sunscreens into sample sachets or retail bottles.
  • Pharmaceutical & Nutraceutical: Suitable for ointments, topical gels, medicinal creams, and liquid supplements, ensuring accurate dosing and contamination-free packaging compliant with GMP standards.
  • Food & Beverage: Used for packaging condiments like ketchup and mayonnaise, dairy products like yogurt and cream, sauces, and edible oils into single-serve pouches or bottles.
  • Household & Industrial Chemicals: Efficiently packages liquid soaps, detergents, fabric softeners, lubricants, and adhesives into various container types.

As a leading provider of turnkey packaging solutions, Packmate leverages its 20,000㎡ modern facility and decades of experience to deliver this automatic lotion filling line. We support clients from initial consultation and factory layout design to installation, training, and after-sales service, ensuring a seamless transition to automated, high-yield packaging.

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