Smart Factory Granule Powder Liquid Multi-Lane Automated Packaging Line Systems

Revolutionize your packaging with our all-in-one automated system. Seamlessly handle granules, powders, and liquids across multiple lanes. Boost efficiency, slash labor costs, and ensure flawless, high-speed packaging for maximum productivity.

Product Details

Smart Factory Granule Powder Liquid Multi-Lane Automated Packaging Line Systems

Packmate (GuangDong) Co., Ltd. introduces its flagship Smart Factory Granule Powder Liquid Multi-Lane Automated Packaging Line Systems. This state-of-the-art solution represents the pinnacle of intelligent, integrated packaging for modern production facilities. Designed to handle a diverse range of products including free-flowing granules, fine powders, and various liquids, this automated line is engineered for maximum throughput, precision, and operational efficiency. As a turnkey provider with over three decades of expertise, Packmate delivers a seamless integration of multi-lane stick pack, sachet, and large bag packaging technologies into a single, cohesive, and smart factory system. This system is the ideal choice for businesses in the food, pharmaceutical, and health industries seeking to scale production, ensure product integrity, and minimize labor costs through complete automation.

Product Features

The Smart Factory Packaging Line is distinguished by a suite of advanced features that guarantee superior performance and reliability.

  • High-Speed Multi-Lane Operation: Engineered for exceptional output, the system features simultaneous multi-lane packaging, dramatically increasing production capacity compared to single-lane machines.
  • Versatile Material Handling: Seamlessly adapts to packaging granules, powders, and liquids with quick-changeover modules, ensuring flexibility for diverse product portfolios.
  • Intelligent Factory Integration: Equipped with IoT-enabled sensors and a central control system for real-time monitoring of production data, predictive maintenance alerts, and seamless integration into broader Smart Factory/MES environments.
  • Precision Dosing & Sealing: Incorporates ultra-accurate servo-driven filling technology and robust thermal sealing systems to guarantee consistent fill weights, perfect package integrity, and extended shelf life.
  • End-to-End Automation: From product feeding and bag forming to filling, sealing, coding, and final cartoning, the entire process is fully automated, minimizing human intervention and contamination risk.
  • Hygienic & Compliant Design: Constructed with food and pharmaceutical-grade materials (e.g., 304/316 stainless steel) and designed for easy cleaning and maintenance, meeting stringent GMP and safety standards.
  • User-Friendly HMI: Features a sophisticated touch-screen Human-Machine Interface for intuitive operation, recipe management, and troubleshooting, reducing operator training time.

Technical Specifications

The following table outlines the core technical parameters of our standard Smart Factory Packaging Line Systems. Custom configurations are available to meet specific production requirements.

Parameter Specification
Product Type Granules, Powders, Liquids
Packaging Format Stick Packs, Sachets, Large Bags
Max. Production Speed Up to 1200 bags/min (multi-lane)
Number of Lanes Configurable (e.g., 4, 6, 8, 10 lanes)
Bag Size Range (L) 30-200 mm x (W) 20-150 mm
Filling Range 1 ml – 5000 ml / 1g – 5000g
Filling Accuracy ±0.5% – ±1% (depends on product)
Film Material Laminated films (PET/AL/PE, PET/PE, NY/PE, etc.)
Power Supply 380V/220V, 50/60Hz, 3-Phase
Air Pressure 0.6-0.8 MPa
Machine Dimensions (LxWxH) Approx. 8000 x 2500 x 2200 mm (varies by configuration)
Control System PLC with Color Touch Screen HMI
Communication Standard Ethernet, Optional IoT/RS485

Application Fields

Packmate’s Smart Factory Multi-Lane Automated Packaging Line Systems are deployed across critical industries where hygiene, speed, and accuracy are paramount. These systems provide complete packaging solutions for a wide array of products.

  • Food & Beverage Industry: Ideal for packaging instant coffee granules, sugar, powdered milk, drink mixes, spices, soup bases, sauces, edible oils, and condiments into single-serve stick packs or portion-control sachets.
  • Pharmaceutical & Nutraceutical Industry: Perfect for dosing and packaging pharmaceutical powders, effervescent granules, protein powders, vitamin supplements, herbal extracts, and oral liquid sachets in a controlled, contaminant-free environment.
  • Health & Personal Care: Used for packaging shampoo, conditioner, liquid soap, hand sanitizer, cosmetic serums, face masks (powder form), bath salts, and other personal care products in convenient single-use formats.
  • Agrochemical & Chemical Industry: Suitable for packaging water-soluble fertilizers, pesticides, herbicides, detergents, cleaning powders, and various industrial chemicals safely and efficiently.
  • Fast-Moving Consumer Goods (FMCG): Enables high-volume production of ketchup, mayonnaise, soy sauce, and other condiment packets for the foodservice and retail sectors.

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