Custom Granule, Powder, Liquid Packaging Line Systems for Food, Pharma

Custom Packaging Solutions for Food & Pharma: Boost efficiency with precision granule, powder, and liquid filling. Ensure hygiene, compliance, and scalability for higher output and brand consistency.

Product Details

Custom Granule, Powder, Liquid Packaging Line Systems for Food, Pharma

Packmate (GuangDong) Co., Ltd. delivers state-of-the-art, fully integrated packaging line systems engineered for the precise and efficient handling of granules, powders, and liquids. With over three decades of industry expertise, we specialize in creating intelligent, turnkey solutions that meet the stringent requirements of the food and pharmaceutical sectors. Our systems are designed to optimize your production floor, from initial feeding and precise dosing to final sealing and cartoning, ensuring maximum output, hygiene, and product integrity. We transform complex packaging challenges into streamlined, reliable processes, providing you with a complete production line built on a foundation of quality and innovation.

Key Product Features

Our packaging systems stand out in the global market due to their advanced engineering and user-centric design. Each line is a culmination of our extensive R&D and practical experience, offering unparalleled performance and flexibility.

  • High-Speed & Multi-Lane Operation: Engineered for high-volume production with configurations supporting multiple lanes simultaneously, dramatically increasing output rates for stick packs, sachets, and pouches.
  • Unmatched Precision & Consistency: Incorporates advanced servo-driven dosing systems and weight checkers to ensure each package meets exact weight and volume specifications, minimizing giveaway and ensuring compliance.
  • Complete Hygienic & Aseptic Design: Constructed with food and pharmaceutical-grade materials (e.g., 304/316 stainless steel) and featuring CIP/SIP capabilities where required. Design minimizes dust generation and allows for easy cleaning and maintenance.
  • Seamless Integration & Modularity: Our lines are designed as modular, plug-and-play units. We seamlessly integrate various components—from auger filler and liquid pumps to cartoners and case packers—into one cohesive, automated system.
  • Smart Control & Industry 4.0 Ready: Centrally controlled by a sophisticated PLC/HMI interface allowing for recipe management, real-time monitoring, and data logging. Offers connectivity for remote diagnostics and integration into factory-wide MES/ERP systems.
  • Material Versatility & Quick Changeover: Handles a wide range of packaging materials including laminates, films, and foils. Features tool-less or quick-change mechanisms to reduce downtime during product or format switches.

Technical Specifications

The following table outlines the core technical parameters for our standard customizable packaging line systems. Specifications can be tailored to specific project requirements.

Parameter Specification
Product Types Granules, Fine/Course Powders, Viscous Liquids, Pastes
Packaging Formats Stick Packs, Sachets (3-side/4-side seal), Pouches, Large Bags
Standard Production Speed Up to 1200 packs/min (stick packs), Up to 400 bags/min (large bags)
Filling Accuracy ±0.5% to ±1.0% (depending on product characteristics)
Dosing System Servo Auger Fillers, Precision Pumps, Volumetric Cups, Net Weighing Scales
Machine Frame Material Primary Contact Parts: 304/316 Stainless Steel
Control System PLC (Siemens/Mitsubishi) with Color Touchscreen HMI
Power Requirements Customized per line configuration (380V/415V, 50/60Hz typical)
Compressed Air 0.6-0.8 MPa, Clean and Dry air required
Line Dimensions (LxWxH) Fully customized based on integrated modules and factory layout

Application Industries

Our custom packaging lines are deployed across critical industries where precision, hygiene, and reliability are non-negotiable. We provide tailored solutions that address the unique challenges of each sector.

  • Food & Beverage: Ideal for packaging instant drink mixes (granules/powders), spices, soup bases, sugar, coffee, tea, condiments, edible oils, and sauces. Ensures freshness, portion control, and appealing presentation.
  • Pharmaceutical & Nutraceuticals: Designed to meet cGMP standards for packaging effervescent granules, powdered supplements (e.g., protein, vitamins), oral rehydration salts, and liquid extracts. Features support traceability and contamination control.
  • Health & Wellness: Perfect for herbal powders, dietary supplements, protein powders, and functional beverage mixes. Systems maintain product potency and enable accurate dosing for end consumers.
  • Chemical & Industrial: Safely handles packaging of detergents, washing powders, agro-chemical granules, and various industrial powders/liquids, with options for corrosive or hazardous material handling.

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