High-Speed Automatic Product Sorting Machine for Granules & Powders with Multi-Lane Configuration

High-speed sorting machine for granules and powders, multi-lane design boosts throughput and accuracy. Automates classification, reduces labor, ensures consistent quality. Durable, low-maintenance, ideal for efficient production lines.

Product Details

High-Speed Automatic Product Sorting Machine for Granules & Powders with Multi-Lane Configuration

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art High-Speed Automatic Product Sorting Machine, engineered for precision and efficiency in handling granules and powders. This machine represents the culmination of over three decades of expertise in designing intelligent, turnkey packaging solutions for the global food, pharmaceutical, and health industries. The multi-lane configuration is specifically developed to maximize throughput and sorting accuracy, making it an indispensable asset for modern production lines that demand high-volume output without compromising on quality control. Built within our 20,000㎡ advanced manufacturing facility, this machine embodies our commitment to innovation, reliability, and manufacturing excellence, providing a robust foundation for seamless integration into complete automated packaging systems.

Product Features

The High-Speed Automatic Sorting Machine is packed with advanced features designed to optimize your production workflow.

  • Multi-Lane High-Speed Sorting: Engineered with multiple independent lanes, the machine dramatically increases sorting capacity, enabling simultaneous processing of different product streams or batch sizes for unparalleled efficiency.
  • Precision Granule & Powder Handling: Utilizes advanced vibration feeding and optical/weight sensor technology to ensure accurate counting, weighing, and orientation of even the finest powders and most delicate granules, minimizing product waste.
  • Intelligent Vision Inspection System: Integrated high-resolution cameras and AI-powered software perform real-time defect detection, color sorting, and size verification, guaranteeing only products meeting strict quality standards proceed.
  • Fully Automated Operation: From feeding and sorting to rejection and collection, the entire process is automated. Features include automatic level control, self-cleaning mechanisms, and minimal manual intervention for consistent, 24/7 operation.
  • User-Friendly HMI & PLC Control: A centralized touchscreen Human-Machine Interface (HMI) paired with a robust Programmable Logic Controller (PLC) allows for easy recipe management, real-time monitoring of production data, and quick changeovers between different products.
  • Robust & Hygienic Construction: Built with high-grade stainless steel (SS304/316) contact parts and a polished finish, the machine meets stringent hygiene standards (GMP compliant) and is designed for easy cleaning and maintenance, ensuring product purity and long service life.
  • Flexible Integration & Scalability: Designed as a modular component, it seamlessly integrates with upstream filling machines and downstream packaging equipment from Packmate, such as multi-lane stick pack or sachet machines, to form a complete, synchronized turnkey packaging line.

Technical Specifications

Parameter Specification
Machine Model PM-SORT-ML200
Product Applicability Granules, Powders, Micro-pellets
Sorting Lanes 4, 6, 8, 10 (Configurable)
Max. Sorting Speed Up to 2,000 pieces/minute (dependent on product & configuration)
Sorting Accuracy ≥ 99.9%
Power Supply 380V / 50Hz, 3 Phase (or as per local standards)
Total Power Approx. 5.5 kW
Air Pressure Requirement 0.6 – 0.8 MPa
Machine Dimensions (L*W*H) ~2500 x 1200 x 1800 mm (Standard 6-lane configuration)
Machine Weight Approx. 1200 kg
Control System Industrial PLC & Touchscreen HMI
Inspection System High-Speed CCD Camera Vision System
Main Construction Material Stainless Steel SS304/316 (Food/Pharma Grade)
Communication Interface Ethernet, RS485 (for line integration)

Application Fields

This versatile sorting machine is engineered to meet the rigorous demands of various industries where product integrity and sorting efficiency are paramount.

  • Food & Beverage Industry: Ideal for sorting coffee granules, sugar, salt, spices,奶粉 (milk powder), tea leaves, instant drink mixes, and snack items like candies or nuts before packaging into stick packs, sachets, or pouches.
  • Pharmaceutical & Nutraceutical Industry: Perfect for handling pharmaceutical powders, granules, capsules, and tablets. Ensures precise counting and rigorous quality control for blister packs, bottle filling, or sachet packaging of supplements and OTC medicines.
  • Health & Personal Care: Efficiently sorts raw material powders for detergents,洗衣粉 (laundry powder), cosmetic ingredients, and bath salts, ensuring consistent fill weight and quality for final product packaging.
  • Chemical & Industrial Products: Suitable for sorting industrial granules, resins, fertilizers, and seed pellets, providing accurate portioning and quality segregation for bulk or retail packaging.

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