High-Speed Automatic Counting and Packaging Line for Nicotine Pouches and Sachets

High-Speed Automatic Counting and Packaging Line for Nicotine Pouches and Sachets

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art High-Speed Automatic Counting and Packaging Line, engineered specifically for the precise and efficient packaging of nicotine pouches and similar small sachet products. This turnkey solution integrates over three decades of packaging expertise into a seamless, intelligent system designed to meet the rigorous demands of modern production. From high-accuracy counting to final cartoning, this line ensures maximum throughput, exceptional product integrity, and operational reliability, making it the ideal choice for manufacturers seeking to optimize their packaging processes for high-volume output.

Product Features

This advanced packaging line is distinguished by its robust engineering and smart automation, delivering unparalleled performance in the nicotine pouch sector.

• Ultra-High Speed & Precision Counting: The core of the line features a high-precision optical counting system capable of handling thousands of pouches per minute with near-zero error rates, ensuring every pack contains the exact count.
• End-to-End Automation: A fully integrated system automates the entire process from bulk feeding, precise counting, pouch orientation, and primary packaging into stick packs or sachets, to final cartoning and case packing, minimizing manual intervention.
• Gentle Product Handling: Custom-designed conveying and transfer mechanisms ensure delicate nicotine pouches are handled with care throughout the process, preventing damage, deformation, or product loss.
• Quick Changeover & High Flexibility: The line is built for agility with tool-less changeover capabilities, allowing rapid switching between different pouch sizes, counts per pack, and packaging formats to accommodate diverse product lines.
• Intelligent Control & Data Integration: Equipped with a centralized PLC and HMI touchscreen interface, the system offers real-time monitoring, production data tracking, and seamless integration with factory MES/ERP systems for complete production visibility.
• Hygienic & Compliant Design: Constructed with food-grade stainless steel and compliant materials, the line adheres to stringent hygiene standards and is designed to meet relevant industry regulations for consumer goods packaging.

Technical Specifications

The following table outlines the key performance and construction parameters of the standard line configuration. Specifications can be customized to meet specific project requirements.

Application Areas

This versatile and high-performance line is engineered primarily for the fast-growing nicotine pouch industry but is equally effective for a wide range of small, pre-made sachet products requiring precise counting and high-speed packaging.

• Nicotine Pouch Manufacturing: The primary application, ideal for packaging modern oral nicotine pouches into consumer-ready stick packs or cans with precise count accuracy.
• Pharmaceutical Sachets: Suitable for packaging single-dose powder medicines, effervescent tablets, or granules into sachets with guaranteed count integrity.
• Food & Beverage Industry: Perfect for packaging tea bags, instant coffee sticks, sugar sachets, spice mixes, and powdered drink singles.
• Health & Wellness Products: Efficiently handles dietary supplements, electrolyte powder packs, and single-serving nutritional mixes.
• Agrochemical & Specialty Chemicals: Can be adapted for packaging pre-measured chemical powders or granules for agricultural or industrial use.