Energy Gel Packaging Machine for Stick Pack & Sachet, Multi-Lane High-Speed Automation

Revolutionize your production with our high-speed, multi-lane energy gel packaging machine. Perfect for stick packs and sachets, it delivers unmatched automation, efficiency, and reliability for maximum output and superior packaging quality.

Product Details

Energy Gel Packaging Machine for Stick Pack & Sachet, Multi-Lane High-Speed Automation

Packmate (GuangDong) Co., Ltd. introduces its flagship Energy Gel Packaging Machine, a pinnacle of engineering designed for the high-volume, precision packaging of energy gels, nutritional supplements, and viscous liquids into both stick packs and sachets. This multi-lane, fully automated system embodies over three decades of our expertise in creating turnkey packaging solutions for the food, pharmaceutical, and health industries. It is engineered to deliver unparalleled speed, accuracy, and reliability, transforming your production line into a model of efficiency. From dosing to sealing, the machine handles the entire process seamlessly, ensuring consistent, high-integrity packaging that protects product quality and extends shelf life, making it the ideal investment for brands aiming to scale operations and dominate competitive markets.

Product Features

The Energy Gel Packaging Machine integrates advanced technology and robust construction to meet the rigorous demands of modern production environments. Its design focuses on maximizing output while minimizing waste and downtime.

  • Multi-Lane High-Speed Operation: Engineered with multiple parallel lanes, the machine dramatically increases production capacity, achieving output rates that single-lane machines cannot match, perfect for meeting large-scale order demands.
  • Versatile Packaging Formats: Seamlessly switches between producing stand-up stick packs and flat-bottom sachets with quick changeover features, offering exceptional flexibility for diverse product lines and marketing needs.
  • Precision Dosing System: Incorporates a state-of-the-art servo-driven filling system that ensures accurate volumetric or weight-based dosing of even the most viscous energy gels, guaranteeing consistent portion control in every pack.
  • Advanced Sealing Technology: Utilizes a robust heat sealing mechanism that creates strong, airtight, and leak-proof seals on a variety of laminated films, ensuring product freshness and preventing contamination.
  • Intelligent Touch-Screen HMI: Features a user-friendly programmable logic controller (PLC) with a color touch-screen interface for easy operation, recipe storage, real-time monitoring, and diagnostics, simplifying management and reducing operator training time.
  • Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel in contact parts and featuring a smooth, open-frame design, the machine facilitates quick cleaning and maintenance, upholding the highest standards of sanitation for sensitive products.
  • Integrated Automation: Designed as a complete cell, it can be easily integrated with upstream mixers and downstream cartoning or case-packing systems for a fully automated, end-to-end packaging line solution.

Technical Specifications

Parameter Specification
Machine Model PM-EG-HS Series
Packaging Type Stick Pack, Sachet (Flat/Stand-up Pouch)
Number of Lanes 4, 6, 8, 10 (Configurable)
Max. Speed Up to 800 packs per minute (depending on lanes & size)
Filling Range 5ml – 50ml (customizable)
Filling Accuracy ±1%
Film Material Laminated films (PET/AL/PE, PET/PE, NY/PE, etc.)
Film Roll Max. Width 420mm
Power Supply 380V / 50Hz / 3 Phase (or as per local standard)
Air Pressure 0.6-0.8 MPa
Machine Dimensions (LxWxH) Approx. 3500 x 1500 x 1800 mm (varies by configuration)
Machine Weight Approx. 1800 kg
Control System PLC with Color Touch Screen HMI
Main Construction Material Stainless Steel (SUS304) & Anodized Aluminum

Application Fields

This high-performance packaging machine is specifically engineered for industries where precision, hygiene, and speed are non-negotiable. Its primary application is in the booming sector of energy and nutritional products, but its versatility extends far beyond.

  • Sports Nutrition & Energy Gels: The ideal solution for packaging carbohydrate gels, protein gels, electrolyte gels, and caffeine shots into convenient, single-serve stick packs or sachets for athletes and fitness enthusiasts.
  • Functional Food & Supplements: Perfect for dosing honey, syrup-based supplements, liquid vitamins, omega-3 oils, probiotic liquids, and other viscous health supplements.
  • Pharmaceutical & Healthcare: Suitable for packaging oral liquid medicines, cough syrups in unit doses, antiseptic gels, and medical lubricants, meeting strict hygiene and accuracy standards.
  • Condiments & Food Toppings: Efficiently packages liquid products like ketchup, mayonnaise, mustard, soy sauce, dressings, and dessert toppings for food service or retail.
  • Cosmetics & Personal Care: Can be adapted for packaging face masks serums, hair gels, travel-sized lotions, and other cosmetic jellies or creams in small pouches.

As a leading manufacturer, Packmate provides more than just a machine; we deliver a complete packaging solution supported by our global service network. Our 20,000㎡ facility and team of over 125 professionals ensure every machine is built to the highest standard of manufacturing excellence, ready to empower your production for years to come.

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