Automatic Wound Care Sachet & Stick Pack Packaging Line Systems

Automated wound care sachet and stick pack packaging line: precision sealing for sterile integrity, high-speed production with minimal downtime, flexible formats for varied medical applications, ensuring consistent, contamination-free packaging every time.

Product Details

Automatic Wound Care Sachet & Stick Pack Packaging Line Systems

Packmate (GuangDong) Co., Ltd. presents a state-of-the-art, fully integrated packaging solution engineered specifically for the sterile and sensitive demands of the wound care industry. Our Automatic Wound Care Sachet & Stick Pack Packaging Line Systems are designed to handle medical-grade powders, gels, creams, and granules with uncompromising precision and hygiene. As a leader with over three decades of experience in intelligent, turnkey packaging solutions, we deliver production lines that guarantee product integrity, operational efficiency, and compliance with stringent pharmaceutical standards. This system provides a complete, automated workflow from material feeding and precise dosing to final sealing and output, making it the ideal choice for manufacturers of advanced wound dressings, antiseptic powders, hydrogel applications, and other critical medical supplies.

Key Product Features

Our packaging line integrates cutting-edge technology to meet the highest benchmarks of the medical sector. The system is constructed with a focus on aseptic integrity and contamination control, featuring a hygienic design with easy-clean surfaces and components compatible with cleanroom environments. It offers exceptional dosing accuracy and consistency through advanced servo-driven fillers, ensuring each sachet or stick pack contains the exact amount of product, which is paramount for medical efficacy and patient safety. The line is highly versatile and customizable, capable of producing various pack styles and sizes to accommodate different product forms and market requirements. Furthermore, it boasts high-speed, reliable operation with multi-lane configurations to maximize throughput while minimizing downtime, supported by a user-friendly HMI for seamless monitoring and control.

  • Complete Aseptic Design: Constructed with 316L stainless steel and smooth surfaces to prevent bacterial harborage, suitable for ISO Class 7/8 cleanrooms.
  • Ultra-Precise Dosing Technology: Utilizes servo piston fillers or auger fillers with weight check systems for volumetric or gravimetric filling of challenging medical formulations.
  • Advanced Sealing & Integrity: Employs robust thermal sealing systems with constant temperature control to ensure perfect, hermetic seals that maintain sterility and extend shelf-life.
  • Intelligent Vision Inspection: Integrated camera systems perform 100% inspection for seal quality, print registration, date/batch coding, and fill level verification.
  • Flexible Format Changeover: Quick-change parts and recipe management on the HMI allow for rapid switching between sachet and stick pack formats, minimizing production changeover time.
  • Integrated Traceability: Systems for automatic printing and verification of lot numbers, expiry dates, and barcodes (e.g., QR codes, Data Matrix) for full supply chain traceability.

Technical Specifications

Parameter Specification
Machine Model PMC-WD Series
Suitable Products Medical Powders, Granules, Gels, Creams, Ointments
Packaging Materials Medical-grade laminates (Paper/Al/PE, PET/AL/PE, CPP), Tyvek®-based laminates
Packaging Formats 3-side seal sachets, 4-side seal sachets, Stick packs (single/multi-lane)
Bag Size Range (W x L) Sachet: 30mm – 150mm x 50mm – 250mm; Stick Pack: 15mm – 50mm x 60mm – 200mm
Production Speed Up to 800 bags/min (multi-lane, depending on format and product)
Filling Accuracy ±0.5% ~ ±1% (depending on product characteristics)
Filling System Servo Piston Filler, Servo Auger Filler, Liquid Pump Filler
Sealing Type Continuous Band Sealing with Temperature Control
Control System PLC with Color Touchscreen HMI (Human-Machine Interface)
Inspection System Optional: Vision System for Seal, Print, Date Code, and Missing Product
Printing & Coding Integrated Hot Foil Coder/Inkjet Printer for batch/expiry date, logo
Power Requirements 380V / 50Hz / 3 Phase (Customizable for local standards)
Machine Dimensions (LxWxH) Approx. 8000mm x 2500mm x 2000mm (Varies by configuration)
Compliance Standards cGMP, CE, Electrical Safety Standards

Application Fields

This specialized packaging line is indispensable for manufacturers within the medical and healthcare sectors who require sterile, reliable, and patient-safe packaging. Its primary application is in the production of unit-dose wound care products, ensuring each application is contamination-free and accurately dosed. The system is perfectly suited for packaging antiseptic and medicated powders used for infection prevention, hydrogel and alginate sheets or granules for moist wound healing, and topical antibiotic creams or ointments. Beyond traditional wound care, it is also ideal for packaging surgical lubricants, sterile saline solutions, silicone gels for scar management, and bioactive dressings. By automating the packaging process, it helps manufacturers achieve stringent regulatory compliance, enhance product safety, improve production efficiency, and maintain the highest quality standards from the production line to the point of patient care.

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