Automatic Oral Rehydration Salts Packaging Line for Sachet & Stick Pack Production

Boost productivity with our automatic oral rehydration salts packaging line, designed for efficient sachet and stick pack production. Ensure precise dosing, hygienic sealing, and high-speed output to meet demand. Streamline operations, reduce waste, and enhance product quality with reliable, automated solutions.

Product Details

Automatic Oral Rehydration Salts Packaging Line for Sachet & Stick Pack Production

Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automatic Oral Rehydration Salts Packaging Line, engineered to deliver precision, speed, and reliability for the demanding pharmaceutical and health supplement sectors. This fully integrated, turnkey system is designed specifically for the high-volume production of oral rehydration salts (ORS) in both convenient sachet and stick pack formats. Combining over three decades of packaging expertise with cutting-edge automation, this line ensures hygienic, consistent, and efficient packaging that meets stringent industry standards for product integrity and safety. It is the ideal solution for manufacturers looking to scale production, reduce operational costs, and guarantee the highest quality for their essential health products.

Key Product Features

The Automatic Oral Rehydration Salts Packaging Line from Packmate is distinguished by a suite of advanced features that set it apart in the packaging machinery market.

  • Fully Automated, Turnkey Operation: The line offers a seamless, end-to-end production process from material feeding and precise dosing to final packaging, significantly reducing manual labor and minimizing the risk of contamination.
  • High-Speed, Multi-Lane Production: Engineered for maximum output, the system supports simultaneous multi-lane filling, capable of producing thousands of sachets or stick packs per hour to meet large-scale production demands.
  • Exceptional Dosing Accuracy & Product Integrity: Incorporates high-precision auger or volumetric fillers to ensure each pack receives the exact, pre-set quantity of powder, crucial for the efficacy of oral rehydration formulas.
  • Versatile Packaging Format Compatibility: Easily configurable to produce both flat sachets and upright stick packs, providing manufacturers with flexibility for different market preferences and product presentations.
  • Robust & Hygienic Construction: Built with food and pharmaceutical-grade stainless steel (SS304/SS316) in critical contact areas, the line is designed for easy cleaning (CIP/SIP where applicable) and complies with GMP standards.
  • Intelligent Control & Monitoring: Features a user-friendly PLC-based HMI touchscreen interface for easy parameter setting, real-time production monitoring, fault diagnosis, and data logging for traceability and quality control.
  • Reliable Sealing & Long Shelf Life: Utilizes advanced thermal sealing technology to create strong, airtight seals on high-barrier laminates, effectively protecting the hygroscopic ORS powder from moisture and ensuring extended product shelf life.

Technical Specifications

Parameter Specification
Product Applicability Free-flowing granular & powdered Oral Rehydration Salts (ORS)
Packaging Formats 3-side seal sachets, 4-side seal pouches, Stick packs (stand-up pouches)
Production Speed Up to 600 bags per minute (multi-lane configuration dependent)
Filling Range 1 gram to 50 grams per sachet/stick pack (customizable)
Dosing Accuracy ±1% to ±2% (depending on product characteristics)
Filling System Servo-driven auger filler or precision volumetric cup filler
Film/Material Laminated films (e.g., PET/AL/PE, PET/MPET/PE), roll-fed
Sealing Type Continuous band heat sealing
Main Construction Material Stainless Steel SS304/SS316 (contact parts), powder-coated carbon steel frame
Control System PLC with color HMI touchscreen, servo motors for precise motion control
Power Requirements 380V/50Hz, 3-phase (or as per local standards)
Compressed Air 0.6-0.8 MPa, clean and dry air required
Machine Dimensions (LxWxH) Approx. 8000 x 2000 x 2000 mm (varies with configuration)
Compliance Standards CE, GMP guidelines for pharmaceutical packaging, electrical safety standards

Application Areas

This specialized packaging line is primarily engineered for the pharmaceutical and nutraceutical industries, where precision, hygiene, and reliability are non-negotiable. Its core application is the efficient packaging of Oral Rehydration Salts (ORS), a critical product for treating dehydration caused by diarrhea. The line is perfectly suited for manufacturers producing ORS for public health programs, over-the-counter medications, and travel health kits. Beyond standard ORS, the system’s versatility makes it an excellent choice for packaging a wide range of other dry, free-flowing health and food products that require similar precision and protection. This includes electrolyte powders, vitamin and mineral supplement mixes, powdered drink concentrates, instant soup or beverage bases, and single-dose pharmaceutical powders. By providing a robust, automated solution, Packmate empowers businesses in these sectors to enhance their production capacity, ensure consistent product quality, and respond effectively to market needs.

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