Automatic Chemical Granule Packaging Line System for High-Speed Multi-Lane Sachet Production

Streamline production with our automatic chemical granule packaging line, designed for high-speed, multi-lane sachet output. Ensure precision, efficiency, and reliability, boosting your packaging capacity while reducing labor costs and minimizing waste. Ideal for scalable chemical manufacturing.

Product Details

Automatic Chemical Granule Packaging Line System for High-Speed Multi-Lane Sachet Production

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automatic Chemical Granule Packaging Line System, engineered for high-speed, multi-lane sachet production. This turnkey solution is designed to meet the rigorous demands of the chemical industry, ensuring precise, efficient, and reliable packaging of granular products such as fertilizers, desiccants, water treatment compounds, and industrial additives. Built on over three decades of packaging expertise, this system integrates advanced automation to deliver superior output, minimize waste, and maintain consistent product quality from dosing to final sealing. It represents the pinnacle of Packmate’s commitment to innovation, providing a robust production backbone for manufacturers aiming to scale operations and enhance market competitiveness with flawless, high-volume sachet packaging.

Key Product Features

The Automatic Chemical Granule Packaging Line System is distinguished by several core features that set it apart in industrial packaging.

  • High-Speed Multi-Lane Operation: The system is configured for simultaneous multi-lane production, dramatically increasing output rates to meet large-scale order requirements without compromising on precision or packaging integrity.
  • Precision Dosing and Filling: Equipped with advanced multi-head weighers or volumetric fillers, the line guarantees exceptional accuracy in every sachet, critical for chemical products where exact weight specifications are mandatory for efficacy and compliance.
  • Robust and Corrosion-Resistant Construction: Critical components are manufactured from high-grade stainless steel and specialized alloys, providing excellent resistance to corrosion, abrasion, and chemical exposure, thereby ensuring long-term durability and minimal maintenance.
  • Intelligent PLC Control System: A centralized programmable logic controller (PLC) with a user-friendly HMI touchscreen allows for seamless operation, real-time monitoring, quick parameter adjustments, and comprehensive production data tracking for optimal line management.
  • Integrated Quality Assurance: The line incorporates in-line checkweighers and metal detectors to automatically reject underweight, overweight, or contaminated sachets, ensuring only products meeting the highest quality standards proceed to packaging.
  • Flexible Packaging Format Compatibility: Designed to handle a wide range of sachet sizes and materials, including laminated films and aluminum composites, offering versatility for different chemical products and market presentations.
  • Turnkey Solution with Seamless Integration: Packmate delivers a complete, synchronized line—from automatic feeding and dosing to filling, sealing, coding, and cartoning—ensuring smooth workflow and maximum operational efficiency.

Technical Specifications

Parameter Specification
Product Type Free-flowing Granules (e.g., Fertilizer, Silica Gel, Salts)
Production Speed Up to 1200 sachets per minute (multi-lane dependent)
Number of Lanes Configurable from 4 to 16 lanes
Filling Accuracy ± 0.5% to ± 1% (depending on product and weight range)
Sachet Size Range Length: 50mm – 200mm; Width: 30mm – 150mm
Filling Weight Range 1 gram – 100 grams per sachet
Film Material Laminated films (PET/PE, PET/AL/PE), Kraft paper, etc.
Power Supply 380V / 50Hz / 3 Phase (Customizable)
Control System Industrial PLC with Color Touchscreen HMI
Air Pressure Requirement 0.6 – 0.8 MPa
Machine Dimensions (L*W*H) Approx. 8000mm * 2000mm * 2200mm (Varies with configuration)
Main Construction Material 304 & 316 Stainless Steel (Contact Parts)
Optional Equipment Z-Bucket Elevator, Checkweigher, Metal Detector, Date Coder, Cartoning Machine

Application Areas

This advanced packaging line system is engineered to serve a diverse range of sectors within the chemical and industrial supply chain.

  • Agricultural Chemicals: Ideal for packaging granular fertilizers, soil amendments, pesticides, and herbicides into convenient, pre-measured sachets for retail or professional use.
  • Industrial & Specialty Chemicals: Perfect for desiccants (silica gel, clay), water treatment chemicals (pool salts, flocculants), cleaning agents, and metalworking compounds requiring dry, sealed packaging.
  • Construction Chemicals: Suitable for packaging additives like concrete curing compounds, waterproofing powders, and grout materials in protective sachets.
  • Consumer Chemical Products: Efficiently packages products such as bath salts, dishwasher salts, and car wash granules for the retail market.
  • Pharmaceutical & Nutraceutical Intermediates: Can be adapted for packaging certain granular raw materials or intermediates under controlled environments.

By leveraging Packmate’s proven engineering and comprehensive support, this Automatic Chemical Granule Packaging Line System provides a reliable, high-performance foundation for businesses seeking to automate and optimize their sachet packaging operations for granular products.

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