High-Accuracy Industrial Check Weigher for Food & Pharmaceutical Packaging Lines

Precision weighing for food and pharmaceutical lines. Ensures compliance, reduces waste, and boosts efficiency with fast, reliable performance.

Product Details

High-Accuracy Industrial Check Weigher for Food & Pharmaceutical Packaging Lines

Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art High-Accuracy Industrial Check Weigher, engineered to be the definitive solution for quality control on high-speed packaging lines. In industries where precision is non-negotiable, such as food and pharmaceuticals, even minor weight deviations can lead to significant product giveaway, regulatory non-compliance, and brand reputation damage. This advanced check weigher is designed to eliminate these risks. It integrates seamlessly into existing production flows to provide real-time, 100% weight inspection of packaged products, ensuring every item meets exact weight specifications. Built on over 30 years of Packmate’s expertise in intelligent packaging solutions, this machine embodies our commitment to manufacturing excellence, innovation, and reliability. It is more than just a scale; it is a critical component for optimizing efficiency, reducing waste, and guaranteeing the highest standards of product integrity for our global clientele.

Product Features

The Packmate High-Accuracy Check Weigher is packed with features designed for uncompromising performance in demanding industrial environments.

  • Ultra-High Precision Weighing Cell: Utilizes advanced electromagnetic force restoration or high-stability strain gauge technology to deliver exceptional accuracy and repeatability, even at maximum line speeds.
  • Rugged & Hygienic Stainless Steel Construction: Built with food-grade 304 or 316 stainless steel, featuring smooth, crevice-free surfaces for easy cleaning and compliance with stringent sanitary standards like GMP, FDA, and EHEDG.
  • High-Speed Dynamic Weighing: Capable of accurately weighing products at speeds exceeding 400 packages per minute, minimizing production bottlenecks and maximizing throughput.
  • Intuitive HMI Touchscreen Interface: Features a user-friendly, multi-language graphical interface for simple setup, real-time monitoring of production statistics (OEE, pass/fail rates, trends), and instant adjustment of weight parameters.
  • Automatic Feedback & Rejection System: Instantly identifies underweight, overweight, or missing products and triggers a precise, high-speed rejection mechanism (e.g., pneumatic pusher, flap diverter) to remove non-conforming items from the line.
  • Comprehensive Data Management & Connectivity: Equipped with industrial communication protocols (Ethernet, Profibus, etc.) for seamless integration into factory SCADA, MES, or ERP systems, enabling complete traceability and data logging for quality audits.
  • Stable Performance in Harsh Conditions: Engineered with advanced vibration damping and environmental compensation to maintain accuracy despite plant floor vibrations, temperature fluctuations, and air currents.

Technical Specifications

Parameter Specification
Weighing Range 1g – 5000g (Custom ranges available)
Weighing Accuracy ±0.1g to ±1.0g (Depending on product and speed)
Maximum Throughput Up to 400 packages/minute
Product Size (L x W x H) Max: 300mm x 200mm x 100mm (Customizable)
Conveyor Belt Width Standard: 150mm, 250mm, 350mm
Power Supply 220V/380V AC, 50/60Hz
Compressed Air 0.5 – 0.7 MPa (Required for rejection system)
Communication Interface Ethernet TCP/IP, RS-232/485, Profibus (Optional)
HMI Display 10.4-inch Color Touchscreen
Machine Frame Material Food-Grade 304/316 Stainless Steel
Protection Rating IP54 Standard (Higher ratings optional)

Application Areas

This versatile check weigher is an indispensable asset across multiple sectors where precise weight control is critical. In the food and beverage industry, it ensures compliance with net content regulations for snacks, confectionery, frozen foods, coffee, tea, and ready-to-eat meals. For pharmaceutical and nutraceutical producers, it guarantees the exact dosage in sachets, blister packs, bottles, and boxes of tablets, capsules, and powders, directly supporting cGMP compliance. The machine is equally vital in cosmetics and personal care for checking tubes, bottles, and sachets of creams, lotions, and shampoos. Furthermore, it finds applications in chemical and agricultural sectors for weighing bags of fertilizers, seeds, and granular chemicals. By integrating the Packmate High-Accuracy Check Weigher, businesses in these fields achieve superior process control, minimize giveaway, enhance brand trust, and ensure full regulatory adherence.

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