Complete Turnkey Automation Packaging Lines for Granules, Powders & Liquids

Revolutionize your production with our all-in-one automation packaging lines. Perfectly designed for granules, powders, and liquids, our turnkey solutions deliver seamless, high-speed packaging with unmatched precision and reliability. Boost efficiency, reduce labor costs, and ensure consistent, high-quality output every time. Easy to integrate and operate, it’s the smart upgrade for scalable growth.

Product Details

Complete Turnkey Automation Packaging Lines for Granules, Powders & Liquids

Packmate (GuangDong) Co., Ltd. presents its flagship series of Complete Turnkey Automation Packaging Lines, engineered to deliver seamless, high-speed, and reliable packaging for granules, powders, and liquids. With over three decades of expertise, we integrate every stage—from feeding and weighing to filling, sealing, and cartoning—into a single, intelligent system. Our solutions are designed to maximize your production uptime, minimize labor costs, and ensure consistent product quality and hygiene. Ideal for demanding sectors like food, pharmaceuticals, and health products, these lines embody our commitment to transforming complex packaging challenges into streamlined, profitable operations.

Product Features

Our turnkey packaging lines are distinguished by their robust engineering, intelligent control, and exceptional versatility. Each line is a culmination of Packmate’s extensive R&D and practical industry experience.

  • End-to-End Automation: From raw material intake to final case packing, the entire process is automated, reducing human intervention and enhancing consistency.
  • High-Speed Precision: Equipped with multi-head weighers and servo-driven fillers, the lines achieve remarkable speed with pinpoint accuracy for both free-flowing and viscous products.
  • Flexible Format Compatibility: A single line can be configured to produce various packaging formats, including stick packs, sachets, pouches, and large bags, allowing for quick product changeovers.
  • Intelligent HMI & PLC Control: User-friendly touchscreen interfaces and programmable logic controllers provide real-time monitoring, data logging, and easy adjustment of all parameters.
  • Hygienic & Durable Construction: Built with food-grade stainless steel (SS304/SS316) and compliant with GMP standards where required, ensuring product safety and long-term reliability.
  • Integrated Quality Assurance: Systems include checkweighers, metal detectors, and vision inspection units to automatically reject non-conforming packages, guaranteeing 100% output quality.
  • Scalable & Modular Design: The modular architecture allows for easy future expansion or reconfiguration to adapt to evolving production needs and market demands.

Technical Specifications

The following table outlines the core technical parameters for our standard turnkey lines. Custom configurations are available to meet specific project requirements.

Parameter Specification
Applicable Products Granules (e.g., sugar, coffee), Powders (e.g., milk powder, spices), Liquids (e.g., sauces, oils)
Packaging Speed Up to 600 bags/minute (stick packs/sachets); Up to 60 bags/minute (large bags)
Filling Accuracy ±0.5% to ±1% (depending on product characteristics)
Bag Size Range Stick Pack/Sachet: (L) 30-150mm x (W) 20-100mm; Large Bag: 1kg – 25kg
Film Material Laminates (PET/AL/PE, PET/PE, NY/PE), Kraft Paper, Woven PP, etc.
Power Supply 380V / 50Hz / 3Phase (Customizable to local standards)
Air Pressure 0.6-0.8 MPa
Control System PLC (Siemens/Mitsubishi) with Color Touchscreen HMI
Machine Frame Material Stainless Steel SS304 / Carbon Steel with powder coating
Line Dimensions (LxWxH) Approx. 15m x 3m x 2.5m (Varies significantly with configuration)
Certifications CE, ISO 9001:2015; GMP design available

Application Fields

Packmate’s complete turnkey lines are deployed across global industries where precision, hygiene, and efficiency are paramount. Our solutions are trusted by leading manufacturers to handle their most critical packaging operations.

  1. Food & Beverage Industry: Perfect for packaging instant coffee, sugar, seasoning powder, soup mixes, milk powder, tea, edible oils, sauces, and condiments. The lines ensure freshness and extend shelf life.
  2. Pharmaceutical & Nutraceutical Industry: Used for dosing and packaging powdered supplements, herbal extracts, electrolyte powders, and liquid tonics in single-serve sachets or stick packs, meeting stringent hygiene standards.
  3. Chemical & Agrochemical Industry: Safely packages detergents, cleaning powders, fertilizers, pesticides, and water treatment chemicals in precise, sealed doses, protecting both the product and the end-user.
  4. Health & Personal Care: Ideal for packaging bath salts, foot soak powders, shampoo/conditioner sachets, and cosmetic ingredients, offering attractive and convenient consumer packaging.
  5. Industrial & Specialty Products: Handles packaging of adhesives, dyes, lubricants, and other industrial granules or liquids into durable, easy-to-use pouches or bags.

By choosing a Packmate turnkey line, you invest in more than machinery; you secure a partnership with a team dedicated to your production success, backed by comprehensive installation, training, and after-sales support from our 20,000㎡ advanced manufacturing facility.

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