Modular Granule & Powder Chemical Packaging Line for Bulk Processing

Automated modular system for high-speed granule & powder packaging. Customizable bulk processing with precision dosing, dust-free sealing, and easy integration. Boost efficiency, reduce waste, and scale production seamlessly.

Product Details

Modular Granule & Powder Chemical Packaging Line for Bulk Processing

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Modular Granule & Powder Chemical Packaging Line, engineered for high-volume, reliable bulk processing. This comprehensive turnkey solution is designed to meet the rigorous demands of the modern chemical industry, integrating advanced automation with robust construction to ensure consistent, accurate, and efficient packaging of granular and powdered chemical products. From pre-mixed fertilizers and industrial salts to fine chemical powders and detergents, our line delivers seamless operation from filling to palletizing, maximizing throughput while minimizing operational costs and human error.

Product Features

Our packaging line stands out through its intelligent design and superior engineering. It is built to deliver unparalleled performance in challenging industrial environments.

  • Fully Modular & Scalable Design: The system is constructed from independent, plug-and-play modules. This allows for easy customization to specific product needs and future expansion of capacity without overhauling the entire line.
  • High-Speed Precision Weighing & Filling: Incorporates multi-head weighers or auger fillers with ±0.5% accuracy, ensuring exact weight control for every bag, which is critical for cost management and regulatory compliance.
  • Advanced Dust Containment & Safety: Features a fully enclosed design with integrated dust extraction and recovery systems, creating a cleaner work environment and protecting both the product and operators from contamination.
  • All-In-One Automation: Automates the entire process: bag feeding, opening, filling, sealing, coding, check-weighing, and palletizing. This significantly reduces labor requirements and boosts overall line efficiency.
  • Robust Construction for Harsh Chemicals: Critical components in contact with product are constructed from 316 stainless steel or specially coated materials, offering superior resistance to corrosion and abrasion from aggressive chemical substances.
  • Smart Control System with Data Tracking: Centralized PLC with HMI touchscreen provides intuitive operation, real-time monitoring, production data logging, and remote diagnostics for predictive maintenance.

Technical Specifications

The following table outlines the key technical parameters of our standard modular packaging line. Specifications can be tailored to meet specific project requirements.

Parameter Specification
Product Type Granules, Powders, Flakes
Bag Type Valve Bags, Open Mouth Bags, FIBCs (Big Bags)
Bag Weight Range 5 kg – 50 kg (Standard), up to 2000 kg for FIBCs
Filling Accuracy ±0.2% to ±0.5% (depending on product & weigher)
Max. Line Speed Up to 12 bags per minute (for 25kg bags, dependent on configuration)
Power Supply 380V / 50Hz / 3Phase (Customizable for local standards)
Control System Industrial PLC with Color HMI, Optional SCADA & MES Integration
Main Construction Material Carbon Steel with Powder Coating, Contact parts in 304/316 Stainless Steel
Air Pressure 0.6 – 0.8 MPa
Overall Dimensions (LxWxH) Customized based on modular layout and capacity

Application Fields

This versatile packaging line is engineered to serve a wide spectrum of industries that require dependable, high-volume handling of dry bulk materials. Its robust and contamination-conscious design makes it particularly suitable for demanding sectors.

  • Chemical & Fertilizer Industry: Ideal for packaging compound fertilizers, urea, ammonium nitrate, industrial salts, soda ash, and various chemical powders.
  • Food & Feed Additives: Handles vitamins, amino acids, mineral premixes, and other powdered or granular additives with high hygiene standards.
  • Detergent & Cleaning Products: Perfect for packaging laundry detergent powders, industrial cleaning compounds, and soap granules.
  • Building Materials: Efficiently packs cement, dry mortar mixes, plaster, and other construction powders and granules.
  • Plastics & Polymers: Used for packaging plastic resins, polymer pellets, and compound masterbatches.
  • Mining & Minerals: Suitable for packaging ores, refined minerals, and other abrasive granular materials.

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