Multi-Lane Sachet Counting and Packaging Line for Granules & Powders

Automated multi-lane sachet counting and packaging line for precise, high-speed filling of granules and powders. Ensures airtight sealing, reduces waste, and boosts production efficiency. Compact design, easy integration, and minimal maintenance for seamless operation.

Product Details

Multi-Lane Sachet Counting and Packaging Line for Granules & Powders

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Multi-Lane Sachet Counting and Packaging Line, engineered for high-volume, high-precision packaging of granular and powdered products. This fully automated, turnkey solution integrates advanced counting, weighing, and packaging technologies into a single, seamless production line. Designed for maximum efficiency and minimal waste, it addresses the critical needs of industries requiring accurate portion control, high-speed output, and stringent hygiene standards. Our line embodies over three decades of Packmate’s expertise in creating reliable, intelligent packaging systems that empower businesses to scale their operations with confidence.

Product Features

This advanced packaging line is distinguished by a suite of features that deliver superior performance and operational ease.

  • High-Speed Multi-Lane Operation: Simultaneously packages product through multiple lanes, dramatically increasing output compared to single-lane systems and maximizing production floor efficiency.
  • Precision Counting & Weighing System: Incorporates highly accurate multi-head weighers or advanced counting sensors to ensure each sachet contains the exact specified weight or count, ensuring product consistency and compliance.
  • Fully Automated Workflow: From product infeed and counting to bag forming, filling, and sealing, the entire process is automated, reducing labor costs and minimizing human error.
  • Versatile Material Compatibility: Capable of handling a wide range of film materials, including laminates and composites, to provide optimal barrier properties for moisture, oxygen, and aroma, extending product shelf life.
  • User-Friendly HMI Touchscreen Control: Features an intuitive industrial touchscreen interface for easy parameter setting, recipe management, production monitoring, and diagnostic access, simplifying operation and changeovers.
  • Robust & Hygienic Construction: Built with high-grade stainless steel and food/pharmaceutical-grade contact surfaces, ensuring durability, easy cleaning, and compliance with GMP standards.
  • Integrated Quality Assurance: Optional checkweighers and metal detectors can be seamlessly integrated into the line to provide 100% in-line quality control, rejecting any non-conforming sachets.
  • Flexible Sachet Customization: Produces various sachet styles (such as pillow, gusseted, or block-bottom) and allows for quick changeovers to accommodate different sizes and prints.

Technical Specifications

Parameter Specification
Product Type Granules, Powders, Fine Particles
Packaging Speed Up to 1200 bags per minute (depending on lanes & product)
Number of Lanes 4 to 16 lanes (configurable)
Weighing Accuracy ±0.1g to ±1g (depends on product and weigher type)
Bag Size Range Length: 30mm – 200mm; Width: – 40mm – 150mm
Film Material Laminates (PET/AL/PE, PET/PE, NY/PE), Paper/Plastic composites
Sealing Type Back seal, Center seal, Four-side seal
Power Requirements 380V / 50Hz / 3Phase (or as per local standards)
Air Consumption Approx. 0.6 – 0.8 MPa, 500 L/min
Machine Dimensions (LxWxH) Approx. 6000mm x 2000mm x of 2200mm (varies with configuration)
Control System PLC with Industrial Touchscreen HMI

Product Application Fields

The Multi-Lane Sachet Counting and Packaging Line is an ideal solution for a diverse range of industries that require precise, hygienic, and high-speed portion packaging.

  • Food & Beverage Industry: Perfect for packaging instant drink mixes (coffee, tea, milk powder), sugar, salt, pepper, spices, gravy powders, dessert mixes, and soup bases.
  • Pharmaceutical Industry: Suited for packaging powdered medicines, oral rehydration salts (ORS), nutritional supplements, and herbal powders in unit-dose sachets.
  • Health & Nutraceuticals Industry: Efficiently packages protein powders, vitamin mixes, fiber supplements, green superfood powders, and other dietary supplements.
  • Agrochemical & Chemical Industry: Used for packaging water-soluble fertilizers, pesticides, herbicides, and various industrial chemical powders in precise, safe doses.
  • Fast-Moving Consumer Goods (FMCG): Applicable for single-serve condiments (ketchup, mayonnaise powder), dishwasher detergent, and other household product samples.

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