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Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Modular Body Wash Liquid Filling and Sealing Packaging Production Line System. Engineered for the demanding personal care and cosmetics industry, this fully integrated, turnkey solution automates the entire packaging process for body wash, shower gels, and similar viscous liquid products. Leveraging our 30+ years of expertise in liquid packaging technology, this system is designed for maximum efficiency, hygiene, and flexibility, enabling manufacturers to achieve high-speed, consistent, and reliable production with minimal downtime and operational costs. It represents the pinnacle of intelligent packaging automation, transforming bulk liquid handling into perfectly sealed, market-ready consumer packages.
Our modular system is built with precision and adaptability at its core, offering distinct advantages for modern production facilities.
High-Speed Precision Filling: Equipped with advanced servo-driven piston or peristaltic pumps, the system ensures ±0.5% filling accuracy across all viscosities, eliminating product waste and guaranteeing consistent fill volumes in every bottle or pouch.
Fully Modular & Scalable Design: The production line is constructed from independent, plug-and-play modules (unscrambler, filler, capper, sealer, labeler). This allows for easy reconfiguration, future expansion, or integration with existing machinery, protecting your investment as production needs grow.
Hygienic & CIP/SIP Capable: Constructed with 316/304 stainless steel and polished surfaces in product contact zones, the system meets stringent hygiene standards. It is designed to support Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols, crucial for maintaining product integrity in the personal care sector.
Intelligent Control & Monitoring: The heart of the system is a centralized PLC-based HMI touchscreen control panel. It provides real-time monitoring of production speed, output, efficiency (OEE), and fault diagnostics, enabling proactive maintenance and data-driven decision-making.
Versatile Packaging Compatibility: The line can be configured to handle a wide range of container types and closure methods, including:
Robust & Reliable Construction: Built in our 20,000㎡ modern facility with premium components and rigorous testing, this line is engineered for 24/7 continuous operation, delivering unparalleled uptime and durability in high-volume production environments.
| Parameter | Specification |
|---|---|
| Production Capacity | Up to 200 bottles/minute (subject to container size & viscosity) |
| Filling Accuracy | ±0.5% to ±1.0% |
| Filling Volume Range | 50ml – 1000ml (customizable) |
| Suitable Container Types | Plastic bottles (PET, HDPE), stand-up pouches, sachets |
| Cap Sealing Methods | Screw capping, snap capping, induction inner seal, pump assembly |
| Control System | PLC with Color HMI Touch Screen |
| Power Supply | 380V/50Hz (or as per local standards) |
| Main Construction Material | 304 / 316 Stainless Steel (product contact parts), aluminum alloy |
| Compressed Air Requirement | 0.6-0.8 MPa, ≥0.6 m³/min |
| Line Dimensions (LxWxH) | Approx. 12m x 3m x 2.2m (varies with configuration) |
This modular production line is specifically engineered to serve the dynamic and quality-conscious personal care and household chemicals manufacturing sectors. Its primary application domains include:
Personal Care & Cosmetics: Ideal for high-speed packaging of body wash, shower gel, liquid soap, shampoo, conditioner, hand sanitizer, and facial cleanser. The hygienic design preserves product quality and fragrance.
Household Cleaning Products: Perfect for filling dishwashing liquids, floor cleaners, fabric softeners, and all-purpose cleaners into various bottle and pouch formats.
Travel & Hotel Amenities: Excellently suited for producing single-use sachets and small bottles of body wash, shampoo, and lotion for the travel and hospitality industries.
Contract Manufacturing (CMO) & Filling: Provides the flexibility and quick changeover capabilities essential for third-party manufacturers handling multiple product brands and SKUs on a single line.
Backed by Packmate’s commitment to quality, innovation, and collaboration, this Modular Body Wash Liquid Filling and Sealing Line is more than just machinery; it is a comprehensive productivity partnership designed to elevate your packaging operations to world-class standards.
Our experts are ready to help you choose the right machine.
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