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Packmate’s High-Speed Multi-Lane Stick Pack and Sachet Packaging Line represents the pinnacle of automated powder packaging technology, specifically engineered for the demanding production of whey protein and other powdered nutritional supplements. This complete, turnkey system seamlessly integrates precision dosing, high-speed multi-lane filling, and robust sealing into a single, synchronized production flow. Designed for maximum output and flexibility, it efficiently packages powders into convenient stick packs and sachets, meeting the high-volume, high-quality standards of the global sports nutrition and health food industries. The line embodies Packmate’s 30-year legacy of innovation, combining advanced servo-driven mechanics with intelligent control systems to deliver unparalleled speed, accuracy, and operational reliability.
This advanced packaging line is distinguished by a suite of features designed to maximize productivity and ensure product integrity:
Ultra-High-Speed Multi-Lane Filling: The core of the system features a multi-lane configuration, enabling the simultaneous filling of multiple stick packs or sachets per cycle. This parallel processing capability dramatically increases output rates, making it ideal for large-scale production runs.
Precision Auger Filling System: Equipped with high-accuracy servo-driven auger fillers, the line ensures consistent and precise dosing of whey protein powder. This eliminates product giveaway and guarantees that every stick pack meets the exact weight specification, critical for brand compliance and customer trust.
Versatile Packaging Format Compatibility: The line is easily adjustable to handle a wide range of stick pack and sachet sizes and styles. Quick-change parts and programmable settings allow for rapid format switchovers, minimizing downtime and enhancing production flexibility for different product lines.
Advanced Film Feeding & Sealing Technology: Utilizing a precision roll-fed film system and multi-stage, temperature-controlled sealing jaws, the machine produces clean, strong, and hermetic seals. This robust sealing is essential for protecting the hygroscopic whey protein powder from moisture and contamination, extending shelf life.
Integrated Checkweigher & Metal Detector: An inline checkweigher automatically rejects any under or overweight packs, while a high-sensitivity metal detector ensures final product safety. This integrated quality control safeguards both product quality and brand reputation.
Intelligent Touch-Screen HMI: The entire line is managed through a centralized, user-friendly Human-Machine Interface (HMI). Operators can monitor all parameters, adjust settings, track production data, and diagnose issues from a single panel, simplifying operation and maintenance.
Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel in critical contact areas and featuring a smooth, open-frame design, the line adheres to stringent hygiene standards. This design facilitates quick and thorough cleaning to prevent cross-contamination between production batches.
| Parameter | Specification |
| Machine Type | Multi-Lane Stick Pack & Sachet Packaging Line |
| Packaging Speed | Up to 1200 packs per minute (depending on lanes & product) |
| Filling System | Servo Auger Filler (Multi-head) |
| Filling Range | 1g – 50g per sachet/stick pack |
| Filling Accuracy | ± 1% |
| Film Material | Laminated films (e.g., PET/AL/PE, PET/PE) |
| Sealing Type | Four-side seal (stick pack), Three-side seal (sachet) |
| Power Supply | 380V / 50Hz / 3Phase (or as per local standard) |
| Control System | PLC with Touch Screen HMI |
| Machine Dimensions (L*W*H) | Approx. 8000mm x 2000mm x mydocuments (varies with configuration) |
| Optional Equipment | Checkweigher, Metal Detector, Date Coder, Nitrogen Flushing |
Packmate’s High-Speed Multi-Lane Packaging Line is the optimal solution for a diverse range of powdered products across several key industries:
Sports Nutrition & Health Supplements: Primarily designed for high-volume packaging of whey protein, casein, BCAAs, creatine, pre-workout blends, and other powdered supplements into single-serving stick packs or sachets.
Functional Food & Beverage Powders: Ideal for packaging instant beverage mixes, meal replacement shakes, collagen peptides, greens powders, and superfood blends that require precise dosing and high-barrier packaging.
Pharmaceutical & Nutraceutical Powders: Suitable for packaging single-dose medicinal powders, effervescent tablet precursors, and dietary supplements where accuracy, hygiene, and product protection are paramount.
Food Ingredients & Additives: Efficiently packages baking powders, flavorings, spices (in small batches), instant soup bases, and other foodservice or retail powdered ingredients.
Daily Consumables: Can be adapted for packaging products like instant coffee, sugar, sweeteners, and milk powder into convenient single-use formats.
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