Automatic Multi-Lane Pesticide Granule Packaging Line with High-Speed Filling

Automated multi-lane packaging line delivers high-speed, precise pesticide granule filling. Boost productivity, reduce waste, and ensure consistent, reliable packaging for agricultural efficiency.

Product Details

Automatic Multi-Lane Pesticide Granule Packaging Line with High-Speed Filling

Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automatic Multi-Lane Pesticide Granule Packaging Line, engineered to deliver unparalleled speed, precision, and reliability in the demanding agrochemical sector. This fully integrated, turnkey solution is designed to automate the entire packaging process for pesticide granules, from feeding and precise dosing to high-speed filling, sealing, and final collection. It represents the culmination of over three decades of expertise in designing intelligent packaging systems for granular products. By incorporating advanced servo-driven technology and robust construction, this line ensures consistent, high-quality packaging that protects product integrity, minimizes waste, and maximizes production output. It is the ideal choice for manufacturers seeking to enhance efficiency, ensure operator safety by reducing manual handling, and maintain strict compliance with industry standards for pesticide packaging.

Product Features

The Automatic Multi-Lane Pesticide Granule Packaging Line is packed with innovative features that set it apart in terms of performance, flexibility, and durability.

  • Ultra-High-Speed Multi-Lane Operation: Features multiple parallel lanes that operate simultaneously, dramatically increasing output compared to single-lane systems, perfect for meeting large-scale production demands.
  • Precision Servo-Driven Filling System: Utilizes advanced servo motors for highly accurate volumetric or auger filling, ensuring each bag receives the exact predetermined weight of pesticide granules with minimal deviation.
  • Intelligent Touch-Screen HMI Control Panel: Offers user-friendly operation with centralized control over all parameters, including speed, fill weight, and temperature. Facilitates easy recipe storage and quick changeovers between different product specifications.
  • Robust & Corrosion-Resistant Construction: Critical components in contact with the product are manufactured from high-grade stainless steel and specialized materials to withstand the potentially abrasive and corrosive nature of pesticide granules, ensuring long service life.
  • Integrated Checkweigher & Rejection System: An inline checkweigher automatically verifies the weight of each filled package. Underweight or overweight bags are promptly and automatically rejected from the production line, guaranteeing consistent product quality.
  • Complete Sealing Integrity: Equipped with a high-performance sealing system that creates strong, airtight, and tamper-evident seals on various film types, crucial for maintaining product efficacy and preventing moisture ingress or leakage.
  • Flexible Packaging Format Compatibility: Capable of producing a wide range of bag styles, including small sachets, stick packs, and larger pouches, to suit diverse market needs and consumer preferences.
  • Comprehensive Safety Features: Includes emergency stop buttons, safety guards, and fault alarm systems to protect operators and ensure safe, uninterrupted production.

Technical Specifications

Parameter Specification
Product Applicability Free-flowing pesticide granules, fertilizers, seeds
Packaging Speed Up to 1200 bags per minute (multi-lane combined)
Number of Lanes Configurable from 4 to 12 lanes
Filling Range 5 grams to 5000 grams per bag
Filling Accuracy ± 0.5% to ± 1.0% (depending on product characteristics)
Power Requirements 380V / 50Hz / 3 Phase (customizable)
Total Power Consumption Approximately 25 kW (varies with configuration)
Air Pressure Requirement 0.6 – 0.8 MPa
Machine Dimensions (LxWxH) Approx. 8000 x 2500 x 2200 mm (standard configuration)
Control System PLC with Color Touch Screen HMI
Main Construction Material Stainless Steel (Contact Parts), Powder-coated Carbon Steel
Film Material Laminated films (e.g., PET/AL/PE, PET/PE), Kraft paper composites

Product Application Fields

This advanced packaging line is specifically engineered for the agrochemical and related industries where precision, speed, and product protection are paramount.

  • Agrochemical Manufacturing: Primary application for packaging various types of pesticide granules, herbicides, and fungicides into retail or bulk-sized bags.
  • Fertilizer Production: Ideal for packaging controlled-release fertilizer granules, micronutrient blends, and soil amendment products.
  • Seed Processing Companies: Suitable for the precise packaging of coated seeds, pelleted seeds, and other granular planting materials.
  • Agricultural Cooperatives & Large Farms: Can be used for custom packaging of specialty blends or for repackaging bulk materials into smaller, manageable units.
  • Industrial Chemical Granules: Also applicable for packaging non-agricultural granular chemicals where high-speed, accurate, and safe packaging is required.

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