High-Speed Multi-Lane Nicotine Pouch Weighing and Packaging Machine for Sachets
Packmate (GuangDong) Co., Ltd. presents its state-of-the-art High-Speed Multi-Lane Nicotine Pouch Weighing and Packaging Machine, engineered to meet the rigorous demands of the modern nicotine pouch industry. This machine represents the culmination of over 30 years of expertise in developing intelligent, turnkey packaging solutions. Designed specifically for high-volume production of sachets containing granular or powdered products like nicotine pouches, it integrates precision multi-head weighers with advanced multi-lane form-fill-seal (FFS) technology. This synergy ensures unparalleled accuracy in dosing and exceptional speed in packaging, making it the ideal backbone for any production line seeking to maximize output, minimize waste, and maintain the highest standards of product integrity and hygiene.
Product Features
This machine is built with a focus on performance, reliability, and user-centric operation. Its design incorporates the latest advancements in automation to deliver a seamless packaging process from weighing to final sealing.
- Ultra-High Speed & Multi-Lane Efficiency: Features multiple parallel packaging lanes operating simultaneously, dramatically increasing output compared to single-lane machines. It achieves remarkable production speeds, perfect for fulfilling large-scale orders.
- Precision Multi-Head Weighing System: Equipped with an advanced multi-head computer combination weigher. This system guarantees extremely accurate dosing for each sachet, ensuring consistent pouch weight and compliance with strict regulatory standards, thereby reducing costly giveaway.
- Intelligent Form-Fill-Seal Technology: Utilizes a robust vertical FFS mechanism that forms the sachet from roll film, fills it with the precisely weighed product, and hermetically seals it in one continuous, automated motion. This ensures superior seal integrity and prolongs product freshness.
- User-Friendly HMI Touchscreen Control: A centralized industrial computer with an intuitive graphical interface allows for easy setup, recipe management, real-time monitoring of production parameters, and quick changeovers between different pouch sizes or materials.
- Robust & Hygienic Construction: Built with high-grade stainless steel (SS304/SS316) in all product-contact areas. The design adheres to GMP principles, featuring smooth surfaces, easy disassembly for cleaning, and protection against dust and moisture ingress.
- Integrated Quality Assurance: Can be optionally equipped with checkweighers, metal detectors, or vision inspection systems to automatically reject underweight, overweight, or contaminated sachets, ensuring only perfect products proceed downstream.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Model | PM-NP-ML Series |
| Packaging Type | Nicotine Pouch Sachets (3-side seal or 4-side seal) |
| Number of Lanes | 4, 6, 8, 10, 12 (Customizable) |
| Max. Speed (Total) | Up to 1200 sachets per minute (Depending on lanes & configuration) |
| Weighing Range | 0.5g – 10g per sachet (Customizable) |
| Weighing Accuracy | ±0.1g or better |
| Sachet Dimensions (L x W) | 30-120mm x 20-80mm (Customizable) |
| Film Material | Laminated films (AL/PE, PET/AL/PE, Paper/AL/PE, etc.) |
| Film Roll Max. Width | 320mm |
| Film Roll Max. Diameter | Φ400mm |
| Power Supply | 3-Phase, 380V/50Hz (or as per local standards) |
| Total Power | Approx. 8-15 kW |
| Air Pressure | 0.6-0.8 MPa |
| Machine Dimensions (LxWxH) | ~2500 x 1800 x 2200 mm (Varies by model) |
| Machine Weight | Approx. 1500-2500 kg |
| Control System | PLC + HMI Touch Screen (Siemens/Mitsubishi) |
Application Fields
This high-performance machine is specifically engineered for the fast-growing and quality-sensitive nicotine pouch sector, but its versatility extends to other similar products requiring precise granular or powder dosing.
- Primary Application: Nicotine Pouch Production: The core design is optimized for filling and sealing modern nicotine (tobacco-free) pouches with various fill materials, ensuring high speed and precise portion control critical for consumer satisfaction and regulatory compliance.
- Pharmaceutical & Nutraceutical Sachets: Ideal for packaging single-dose powdered medicines, effervescent tablets, electrolyte powders, vitamin mixes, and other health supplements where accurate dosing and hygienic packaging are paramount.
- Food & Beverage Industry: Suitable for packaging instant drink mixes (coffee, tea, cocoa), soup bases, spices, seasoning powders, and sugar/sweetener sachets.
- Specialty Chemical & Agrochemicals: Can be adapted for packaging small quantities of granular or powdered reagents, water treatment chemicals, or seed treatment products.
As a leader in packaging solutions, Packmate provides not just a machine, but a complete turnkey line. From raw material feeding and weighing to final packaging and inspection, we deliver integrated systems that drive efficiency and profitability for our global clients in the food, pharmaceutical, and health industries.
